2002 FORD EXPLORER SPORT engine

Fluid Ford Part
NameApplication
Capacity
Transfer case Motorcraft
MERCONAT F4WD 1.2L (1.3
quarts)
3
Engine coolant4Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
engine13.2L (14.0
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 vehicles 1.7L (1.8
quarts)
Rear axle
lubricant
5Motorcraft SAE
80W-90
Premium Rear
Axle LubricantRefer to
Footnote 62.9-3.1L (5.5-5.8
pints)
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantRefer to
Footnote 7
Windshield
washer fluidMotorcraft
Ultra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.7
quarts)
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine
the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
Maintenance and Specifications
168

LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease
D0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidHigh
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C205-A
with API
Certification
Mark
Automatic
transmission
(5R55E)
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Maintenance and Specifications
170

3Traction-Lok rear axles are filled with Motorcraft SAE 75W-140 High
Performance Synthetic Rear Axle Lubricant, part number F1TZ-19780-B,
Ford specification WSL-M2C192-A.
4Add 118 ml (4 oz) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118–A to Traction-Lok
rear axles whenever the axle has been serviced.
ENGINE DATA
Engine 4.0L SOHC V6 engine
Cubic inches 245
Required fuel 87 octane
Firing order 1-4-2-5-3-6
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system EDIS
Compression ratio 9.7:1
VEHICLE DIMENSIONS
Dimensions 2 Door 4x2 XL model
mm (in.)2 Door 4x4 Sport
model mm (in.)
(1) Overall length 4 608 (181.4) 4 608 (181.4)
(2) Overall width 1 783 (70.2) 1 783 (70.2)
(3) Maximum
height*1 704 (67.1) 1 779 (70.0)*
(4) Wheelbase 2 585 (101.8) 2 585 (101.8)
(5) Front track /
rear1 486 (58.5)/1 486
(58.5)1 486 (58.5)/1 486
(58.5)
Maintenance and Specifications
172

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
174

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20 000 km (12 000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60 000 km (36 000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Air bag anti-theft locks
Automatic headlamp system
Daytime running lights
Cargo shade
First aid kit
Fog lamps
Highway safety kits
Locking gas cap
Non-decorative wheel locks
Vehicle security systems
Accessories
175

Comfort and convenience
Engine block heater
Electrochromic compass mirror
Electrochromic compass mirror with temperature display
Side window deflectors
Speed control
Tire step
Travel equipment
Bike carriers
Luggage/cargo carrier
Raised cross bars
Roof rack (removable)
Ski/snowboard carrier
Seatback organizer (with removable headrest)
Soft luggage cover
Trailer hitch assembly
Trailer hitch balls (all capacities)
Trailer hitch bar
Wiring harness
Protection and appearance equipment
Cargo liners—soft, interior
Cargo organizer
Carpeted cargo mat
Cargo tray—hard, interior
Cover—front end (full, sport)
Door edge guards
Exterior cover
Floor mats—(all weather, carpeted, catch all)
Hood deflectors
Luggage hold down net
Molded splash guards
Accessories
176

Rear air deflector
Running bars
Skid plate
Tow hooks (front)
Universal floor mats, carpeted
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
177

A
Air bag supplemental restraint
system ..............................70–71, 74
and child safety seats ..............72
description ..........................71, 74
disposal ......................................77
driver air bag ......................73, 75
indicator light .....................74, 76
operation .............................73, 75
passenger air bag ...............73, 75
side air bag ................................74
Air cleaner filter .......................167
Anti-lock brake system
(see Brakes) ..........................90–91
Audio system (see Radio) ...14, 18
Automatic transmission
driving an automatic
overdrive ...................................94
fluid, refill capacities ..............167
fluid, specification ..................172
Auxiliary power point .................35
Axle
lubricant specifications...170, 172
refill capacities ........................167
traction lok ................................92
B
Battery
replacement, specifications ...167
BeltMinder ...................................66
Brakes ..........................................90
anti-lock ...............................90–91
anti-lock brake system (ABS)
warning light .............................90
fluid, refill capacities ..............167
fluid, specifications .........170, 172
lubricant specifications...170, 172
parking ......................................91shift interlock ............................93
C
Capacities for refilling fluids ....167
Cargo area shade ..................44–45
Cassette tape player ...................18
CD-single premium .....................14
Certification Label ....................174
Child safety restraints ................77
child safety belts ......................77
Child safety seats ........................80
attaching with tether straps ....84
in front seat ..............................81
in rear seat ................................81
Cleaning your vehicle
engine compartment ..............138
instrument panel ....................140
interior .....................................140
plastic parts ............................139
washing ....................................137
waxing .....................................137
wheels ......................................138
wiper blades ............................139
woodtone trim ........................140
Clutch
operation while driving ............96
recommended shift speeds ......96
Compass/temperature display ...42
Console ........................................34
floor ...........................................34
overhead ....................................34
rear ............................................36
Controls
power seat .................................56
Coolant
refill capacities ........................167
specifications ..................170, 172
Index
178