CARGO BOX
REMOVAL
CAUTION: The bolts attaching the cargo box to the
frame are specially coated to provide a locking action.
These bolts are not reusable and must be replaced
each time the cargo box is removed or replaced.
(1) Open fuel fill door.
(2) Remove screws attaching fuel fill neck adaptor
to cargo box side wall.
(3) Separate fuel fill neck from cargo box.
(4) Disengage tail lamp wire connector from main
body harness at left rear frame rail.
(5) Remove bolts attaching cargo box to frame rails
(Fig. 22).
(6) Using a suitable lifting device, separate cargo
box from vehicle.
INSTALLATION
(1) Using a suitable lifting device, position cargo
box on vehicle.
(2) Installnewbolts attaching cargo box to frame
rails. Tighten bolts to 54 N´m (40 ft. lbs.) torque.
(3) Engage tail lamp wire connector to main body
harness at left rear frame rail.
(4) Install fuel fill neck.
SIDE VIEW MIRROR
REMOVAL
(1) Remove door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL).
(2) Remove mirror flag door seal (Fig. 23).
(3) Disengage power mirror wire connector from
door harness, if equipped (Fig. 24).
(4) Remove nuts attaching sideview mirror to door
frame (Fig. 25).
(5) Separate harness grommet form door frame, if
equipped.
(6) Separate sideview mirror from vehicle.
Fig. 22 Cargo Box
1 - CARGO BOX
2 - FRAME
3 - BOLT
4 - AXLE
5 - BOLT
Fig. 23 Mirror Flag Door Seal
1 - MIRROR
2 - MIRROR FLAG SEAL
Fig. 24 Sideview MirrorÐPower
1 - POWER MIRROR
2 - NUT
3 - CONNECTOR
BR/BEEXTERIOR 23 - 97
INTERIOR
TABLE OF CONTENTS
page page
INTERIOR
CAUTION............................118
A-PILLAR GRAB HANDLE
REMOVAL............................119
INSTALLATION........................119
A-PILLAR TRIM
REMOVAL............................119
INSTALLATION........................119
COWL TRIM COVER
REMOVAL............................119
INSTALLATION........................120
B-PILLAR TRIM
REMOVAL............................120
INSTALLATION........................120
REAR CLOSURE PANEL TRIM
REMOVAL............................120
INSTALLATION........................121
REAR FLOOR STOWAGE TRAY
REMOVAL............................121
INSTALLATION........................121
DOOR SILL TRIM
REMOVAL............................121
INSTALLATION........................121
SHIFT BOOT - MANUAL TRANSMISSION
REMOVAL............................122
INSTALLATION........................122
4WD FLOOR SHIFT BOOT
REMOVAL............................122
INSTALLATION........................122
CENTER CONSOLE
REMOVAL............................122INSTALLATION........................122
CARPETS AND FLOOR MATS
REMOVAL............................123
INSTALLATION........................123
ASSIST HANDLE
REMOVAL............................124
INSTALLATION........................124
COAT HOOK
REMOVAL............................124
INSTALLATION........................125
HEADLINER
REMOVAL............................125
INSTALLATION........................125
BODY VENT
REMOVAL............................126
INSTALLATION........................126
REAR VIEW MIRROR
REMOVAL............................126
INSTALLATION
INSTALLATION......................126
INSTALLATION - REARVIEW MIRROR
SUPPORT BRACKET..................126
SUN VISOR
REMOVAL............................127
INSTALLATION........................127
QUARTER TRIM PANEL
REMOVAL............................128
INSTALLATION........................128
C-PILLAR TRIM
REMOVAL............................128
INSTALLATION........................128
INTERIOR
CAUTION
CAUTION: Do not attempt to remove interior trim
panels/moldings without first removing the neces-sary adjacent panels. To avoid damaging the pan-
els, ensure that all the screws and clips are
removed before attempting to remove an interior
trim panel/molding. Trim panels are somewhat flex-
ible but can be damaged if handled improperly.
23 - 118 INTERIORBR/BE
BODY VENT
REMOVAL
(1) Open door.
(2) Pull outward at top of vent to disengage clips
attaching vent to door jamb (Fig. 16).
(3) Separate vent from door jamb.
INSTALLATION
(1) Position vent from in jamb.
(2) Press vent inward to engage clips.
REAR VIEW MIRROR
REMOVAL
(1) If equipped, disconnect mirror harness wire
connector (Fig. 17).
(2) Loosen the mirror base setscrew (Fig. 18).
(3) Slide the mirror base upward and off the
bracket.
INSTALLATION
INSTALLATION
(1) Position the mirror base at the bracket and
slide it downward onto the support bracket.
(2) Tighten the setscrew 1 N´m (15 in. lbs.) torque.(3) If equipped, connect mirror harness wire con-
nector.
INSTALLATION - REARVIEW MIRROR
SUPPORT BRACKET
(1) Mark the position for the mirror bracket on the
outside of the windshield glass with a wax pencil.
(2) Clean the bracket contact area on the glass.
Use a mild powdered cleanser on a cloth saturated
with isopropyl (rubbing) alcohol. Finally, clean the
glass with a paper towel dampened with alcohol.
Fig. 16 Body Vent
1 - BÐPILLAR
2 - DOOR STRIKER
3 - BODY VENT
Fig. 17 Rearview Mirror Connector
1 - CONNECTOR
2 - MIRROR
3 - SCREW
Fig. 18 Rearview Mirror
1 - REARVIEW MIRROR
2 - WINDSHIELD GLASS
3 - SUPPORT BRACKET
4 - SCREW
23 - 126 INTERIORBR/BE
(3) Sand the surface on the support bracket with
fine grit-sandpaper. Wipe the bracket surface clean
with a paper towel.
(4) Apply accelerator to the surface on the bracket
according to the following instructions:
(a) Crush the vial to saturate the felt applicator.
(b) Remove the paper sleeve.
(c) Apply accelerator to the contact surface on
the bracket.
(d) Allow the accelerator to dry for five minutes.
(e) Do not touch the bracket contact surface
after the accelerator has been applied.
(5) Apply adhesive accelerator to the bracket con-
tact surface on the windshield glass. Allow the accel-
erator to dry for one minute. Do not touch the glass
contact surface after the accelerator has been
applied.
(6) Install the bracket according to the following
instructions:
(a) Apply one drop of adhesive at the center of
the bracket contact-surface on the windshield
glass.
(b) Apply an even coat of adhesive to the contact
surface on the bracket.
(c) Align the bracket with the marked position
on the windshield glass.
(d) Press and hold the bracket in place for at
least one minute.
NOTE: Verify that the mirror support bracket is cor-
rectly aligned, because the adhesive will cure rap-
idly.
(7) Allow the adhesive to cure for 8-10 minutes.
Remove any excess adhesive with an alcohol-damp-
ened cloth.
(8) Allow the adhesive to cure for an additional
8-10 minutes before installing the mirror.SUN VISOR
REMOVAL
(1) Remove screws attaching sunvisor to roof (Fig.
19).
(2) If equipped, disengage lighted vanity mirror
connector.
(3) Separate sunvisor from roof.
(4) Remove screw attaching sun visor hook to roof.
(5) Separate sunvisor hook from roof.
INSTALLATION
(1) Position sunvisor hook on roof.
(2) Install screw attaching sunvisor hook to roof.
(3) Position sunvisor on roof.
(4) If equipped, engage lighted vanity mirror con-
nector.
(5) Install screws attaching sunvisor to roof (Fig.
19).
Fig. 19 Sunvisor
1 - BODY
2 - CLIP
3 - SUNVISOR
BR/BEINTERIOR 23 - 127
REAR VIEW MIRROR (Continued)
(7) Latch vent glass panels
(8) Insert upper ends of vent glass panels into
upper run channel.
NOTE: Aggressive clamp pressure is required to
lock lower run channel into place.
(9) Position lower run channel on backlite frame
lower rail and roll lower run channel onto backlite
frame rail.
(10) Fill the ends of the run channel with Mopar
GEN II Silicone Rubber Adhesive Sealant or equiva-
lent.
(11) Verify window and latch/keeper operation.(12) Install rear closure panel trim. (Refer to 23 -
BODY/INTERIOR/REAR CLOSURE PANEL TRIM -
INSTALLATION).
WINDSHIELD
DESCRIPTION
The windshield is attached to the window frame
with urethane adhesive. The urethane adhesive is
applied cold and seals the surface area between the
window opening and the glass. The primer adheres
the urethane adhesive to the windshield.
It is difficult to salvage a windshield during the
removal operation. The windshield is part of the struc-
tural support for the roof. The urethane bonding used to
secure the windshield to the fence is difficult to cut or
clean from any surface. If the moldings are set in ure-
thane, it would also be unlikely they could be salvaged.
Before removing the windshield, check the availability
of the windshield and moldings from the parts supplier.
REMOVAL
(1)Remove inside rear view mirror. (Refer to 23 -
BODY/INTERIOR/REAR VIEW MIRROR - REMOVAL).
(2) Remove cowl grill. (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE - REMOVAL).
(3) With doors open, remove windshield molding
(Fig. 7). Pull outward on molding beginning at the
bottom of A-pillars using pliers.
(4) Cut urethane bonding from around windshield
using a suitable sharp cold knife (C-4849). A pneu-
matic cutting device can be used but is not recom-
mended (Fig. 8).
(5) Separate windshield from vehicle.
Fig. 4 Lower Run Channel
1 - SLIDING BACKLITE
2 - LOWER RUN CHANNEL
3 - CAB BACK PANEL
Fig. 5 Lower Run Channel Removal
1 - LATCH/KEEPER
2 - BACK LITE
3 - LOWER RUN CHANNEL
4 - SLIDE OUTWARD
Fig. 6 Glass Panel Installation
1 - INSERT A 0.5mm DIA. BEAD OF PUMPABLE GRADE BUTYL
ALONG THE ENTIRE LENGTH OF THE LOWER RUN WINDOW
CHANNEL
BR/BESTATIONARY GLASS 23 - 147
BACKLITE VENT GLASS (Continued)
(14) Clean excess urethane from exterior with
MOPARtSuper Clean or equivalent.
(15) Apply 150 mm (6 in.) lengths of 50 mm (2 in.)
masking tape spaced 250 mm (10 in.) apart to hold
molding in place until urethane cures.
(16) Install cowl grill. (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE - INSTALLATION).
(17) Install rear view mirror support bracket.
(Refer to 23 - BODY/INTERIOR/REAR VIEW MIR-
ROR - INSTALLATION).
(18)
Install rear view mirror. (Refer to 23 - BODY/IN-
TERIOR/REAR VIEW MIRROR - INSTALLATION).
(19) After urethane has cured, remove tape strips
and water test windshield to verify repair.
Fig. 9 Center Windshield and Mark at Support
1 - WINDSHIELD
2 - INDEX MARKS
3 - SUPPORT SPACERS
Fig. 10 Work Surface Set up
1 - WINDSHIELD AND MOULDINGS
2 - URETHANE BEAD AROUND GLASS 7mm (.3 in.) FROM
EDGE
3 - BLOCKS
Fig. 11 Position Urethane Compression Spacer
1 - URETHANE COMPRESSION SPACER
2 - FENCE
Fig. 12 Applicator Tip
1 - APPLICATOR TIP
Fig. 13 Lower Windshield Into Position
1 - COMPRESSION SPACER
2 - WINDSHIELD
3 - ADJUSTABLE SUPPORT SPACERS
BR/BESTATIONARY GLASS 23 - 149
WINDSHIELD (Continued)
BLOCK - DIAGNOSIS AND TESTING,
JUNCTION........................8W-97-7
BLOCK - INSPECTION, ENGINE.......9-27,9-85
BLOCK HEATER - 5.9L - DESCRIPTION,
ENGINE.............................7-44
BLOCK HEATER - 5.9L - INSTALLATION,
ENGINE.............................7-44
BLOCK HEATER - 5.9L - OPERATION,
ENGINE.............................7-44
BLOCK HEATER - 5.9L - REMOVAL,
ENGINE.............................7-44
BLOCK HEATER - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-46
BLOCK HEATER - 5.9L DIESEL -
INSTALLATION, ENGINE................7-46
BLOCK HEATER - 5.9L DIESEL -
OPERATION, ENGINE...................7-46
BLOCK HEATER - 5.9L DIESEL -
REMOVAL, ENGINE....................7-46
BLOCK HEATER - 8.0L - DESCRIPTION,
ENGINE.............................7-45
BLOCK HEATER - 8.0L - INSTALLATION,
ENGINE.............................7-45
BLOCK HEATER - 8.0L - OPERATION,
ENGINE.............................7-45
BLOCK HEATER - 8.0L - REMOVAL,
ENGINE.............................7-45
BLOCK REFACING - STANDARD
PROCEDURE, CYLINDER...............9-148
BLOWER MOTOR - DESCRIPTION.......24-31
BLOWER MOTOR - DIAGNOSIS AND
TESTING...........................24-32
BLOWER MOTOR - INSTALLATION........24-32
BLOWER MOTOR - OPERATION.........24-31
BLOWER MOTOR - REMOVAL...........24-32
BLOWER MOTOR RELAY - DESCRIPTION . . 24-22
BLOWER MOTOR RELAY - DIAGNOSIS
AND TESTING.......................24-22
BLOWER MOTOR RELAY -
INSTALLATION.......................24-23
BLOWER MOTOR RELAY - OPERATION . . . 24-22
BLOWER MOTOR RELAY - REMOVAL.....24-23
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION.......................24-23
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING.............24-23
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION.......................24-24
BLOWER MOTOR RESISTOR BLOCK -
OPERATION.........................24-23
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL..........................24-24
BLOWER MOTOR SWITCH -
DESCRIPTION.......................24-24
BLOWER MOTOR SWITCH - DIAGNOSIS
AND TESTING.......................24-25
BLOWER MOTOR SWITCH - OPERATION . . 24-24
BLOWER MOTOR SWITCH - REMOVAL . . . 24-25
BODY - ADJUSTMENTS, VALVE . . 21-257,21-428
BODY - ASSEMBLY, VALVE......21-248,21-420
BODY & CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY & CABLE - INSTALLATION,
ANTENNA...........................8A-6
BODY & CABLE - OPERATION, ANTENNA . . . 8A-4
BODY & CABLE - REMOVAL, ANTENNA....8A-6
BODY - CLEANING, VALVE......21-244,21-418
BODY - DESCRIPTION, THROTTLE.......14-47
BODY - DESCRIPTION, VALVE....21-218,21-391
BODY - DISASSEMBLY, VALVE . . . 21-237,21-409
BODY - INSPECTION, VALVE.....21-244,21-419
BODY - INSTALLATION, VALVE . . . 21-256,21-428
BODY - OPERATION, THROTTLE.........14-47
BODY - OPERATION, VALVE.....21-223,21-394
BODY - REMOVAL, VALVE.......21-236,21-407
BODY CODE PLATE - DESCRIPTION.....Intro.-4
BODY GAP AND FLUSH
MEASUREMENTS, SPECIFICATIONS......23-56
BODY OPENING DIMENSIONS,
SPECIFICATIONS.....................23-60
BODY SEALER LOCATIONS,
SPECIFICATIONS
.....................23-47
BODY SIDE MOLDINGS - INSTALLATION
. . 23-87
BODY SIDE MOLDINGS - REMOVAL
......23-86
BODY STRIPES AND DECALS -
INSTALLATION
.......................23-87
BODY STRIPES AND DECALS -
REMOVAL
..........................23-87BODY VENT - INSTALLATION..........23-126
BODY VENT - REMOVAL..............23-126
BOOST PRESSURE - DIAGNOSIS AND
TESTING...........................14-93
BOOST PRESSURE - DIAGNOSIS AND
TESTING, TURBOCHARGER.............11-13
BOOSTER - DIAGNOSIS AND TESTING,
HYDRAULIC..........................5-18
BOOSTER - DIAGNOSIS AND TESTING,
MASTER CYLINDER/POWER.............5-26
BOOSTER - INSTALLATION, POWER
BRAKE..............................5-19
BOOSTER - REMOVAL, POWER BRAKE....5-19
BOOT - INSTALLATION, 4WD FLOOR
SHIFT.............................23-122
BOOT - MANUAL TRANSMISSION -
INSTALLATION, SHIFT................23-122
BOOT - MANUAL TRANSMISSION -
REMOVAL, SHIFT....................23-122
BOOT - REMOVAL, 4WD FLOOR SHIFT . . . 23-122
BORE - DE-GLAZE - STANDARD
PROCEDURE, CYLINDER...............9-148
BORE HONING - STANDARD
PROCEDURE, CYLINDER............9-11,9-65
BORE REPAIR - STANDARD
PROCEDURE, CAM...................9-151
BORE REPAIR - STANDARD
PROCEDURE, CYLINDER...............9-149
BOX - ASSEMBLY, GLOVE.............23-111
BOX - DISASSEMBLY, GLOVE..........23-110
BOX - INSTALLATION, CARGO..........23-97
BOX - REMOVAL, CARGO..............23-97
BOX LAMP AND SWITCH -
INSTALLATION, GLOVE................8L-36
BOX LAMP AND SWITCH - REMOVAL,
GLOVE.............................8L-35
BOX LATCH STRIKER - INSTALLATION,
GLOVE............................23-112
BOX LATCH STRIKER - REMOVAL,
GLOVE............................23-111
BOX OPENING UPPER TRIM -
INSTALLATION, GLOVE...............23-112
BOX OPENING UPPER TRIM - REMOVAL,
GLOVE............................23-112
B-PILLAR DOOR SEAL - INSTALLATION . . 23-151
B-PILLAR DOOR SEAL - REMOVAL......23-151
B-PILLAR TRIM - INSTALLATION.......23-120
B-PILLAR TRIM - REMOVAL...........23-120
BRACKET - INSTALLATION, CAB
CHASSIS ADAPTER...................13-10
BRACKET - INSTALLATION, REARVIEW
MIRROR SUPPORT..................23-126
BRACKET - REMOVAL, CAB CHASSIS
ADAPTER...........................13-10
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK..........................8E-11
BRAKE - DESCRIPTION, PARKING........5-28
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK..........................8E-12
BRAKE - OPERATION, CONTROLLER
ANTILOCK..........................8E-11
BRAKE - OPERATION, PARKING..........5-28
BRAKE - REMOVAL, CONTROLLER
ANTILOCK..........................8E-11
BRAKE BOOSTER - INSTALLATION,
POWER.............................5-19
BRAKE BOOSTER - REMOVAL, POWER....5-19
BRAKE CABLE - INSTALLATION, FRONT
PARKING............................5-30
BRAKE CABLE - INSTALLATION, REAR
PARK...............................5-30
BRAKE CABLE - REMOVAL, FRONT
PARKING............................5-29
BRAKE CABLE - REMOVAL, REAR PARK . . . 5-29
BRAKE CALIPERS - DESCRIPTION, DISC . . . 5-10
BRAKE CALIPERS - OPERATION, DISC.....5-10
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-15
BRAKE FLUID LEVEL - STANDARD
PROCEDURE.........................5-15
BRAKE FLUID, SPECIFICATIONS
..........5-15
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK
........................8J-15
BRAKE INDICATOR - DIAGNOSIS AND
TESTING
...........................8J-16
BRAKE INDICATOR - OPERATION,
BRAKE/PARK
........................8J-15
BRAKE LAMP SWITCH - DESCRIPTION
....8L-4BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING........................8L-5
BRAKE LAMP SWITCH - INSTALLATION....8L-6
BRAKE LAMP SWITCH - OPERATION......8L-4
BRAKE LAMP SWITCH - REMOVAL.......8L-5
BRAKE ROTOR, DIAGNOSIS AND
TESTING - DISC......................5-20
BRAKE SHOES - ADJUSTMENT, PARKING . . 5-33
BRAKE, SPECIFICATIONS - BASE..........5-2
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-5
BRAKE SYSTEM - STANDARD
PROCEDURE, BLEEDING ABS............5-36
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION.......................8J-15
BRAKE/PARK BRAKE INDICATOR -
OPERATION.........................8J-15
BRAKES - ABS - DESCRIPTION...........5-35
BRAKES - ABS - OPERATION............5-36
BRAKES - DIAGNOSIS AND TESTING,
ANTILOCK...........................5-36
BRAKES, SPECIAL TOOLS - BASE.........5-4
BR/BE PAINT COLOR CODES,
SPECIFICATIONS - 2002..............23-129
BREAKER - DESCRIPTION, CIRCUIT....8W-97-4
BREAKER - DIAGNOSIS AND TESTING,
CIRCUIT.........................8W-97-4
BREAK-IN - STANDARD PROCEDURE,
A/C COMPRESSOR CLUTCH............24-13
BREATHER VAPOR CANISTER -
INSTALLATION, CRANKCASE.............9-126
BREATHER VAPOR CANISTER -
REMOVAL, CRANKCASE...............9-125
BUCKLE - INSTALLATION, FRONT SEAT
BELT ..............................8O-20
BUCKLE - INSTALLATION, REAR SEAT
BELT ..............................8O-27
BUCKLE - REMOVAL, FRONT SEAT BELT . . 8O-20
BUCKLE - REMOVAL, REAR SEAT BELT . . . 8O-27
BUMPER - INSTALLATION, FRONT........13-4
BUMPER - INSTALLATION, REAR.........13-6
BUMPER - INSTALLATION, SLAM........23-67
BUMPER - REMOVAL, FRONT............13-4
BUMPER - REMOVAL, REAR.............13-6
BUMPER - REMOVAL, SLAM...........23-67
BUMPER - SPORT - INSTALLATION,
FRONT..............................13-5
BUMPER - SPORT - REMOVAL, FRONT....13-5
BUMPERS - DESCRIPTION..............13-1
BURNT FLUID - DIAGNOSIS AND
TESTING, CAUSES OF..........21-157,21-327
BUS - DESCRIPTION, CCD DATA..........8E-6
BUS - DIAGNOSIS AND TESTING, CCD
DATA ..............................8E-11
BUS - OPERATION, CCD DATA...........8E-7
BUSHING - INSTALLATION,
DISTRIBUTOR........................9-35
BUSHING - INSTALLATION, EXTENSION
HOUSING....................21-156,21-326
BUSHING - REMOVAL, DISTRIBUTOR......9-35
BUSHING - REMOVAL, EXTENSION
HOUSING....................21-156,21-326
BUSHING AND SEAL - INSTALLATION,
EXTENSION HOUSING..........21-460,21-497
BUSHING AND SEAL - REMOVAL,
EXTENSION HOUSING..........21-460,21-497
BUSHINGS - INSTALLATION.............2-27
BUSHINGS - REMOVAL.................2-27
BYPASS HOSE WITH AIR CONDITIONING
- INSTALLATION, WATER PUMP..........7-76
BYPASS HOSE WITH AIR CONDITIONING
- REMOVAL, WATER PUMP..............7-73
BYPASS HOSE WITHOUT AIR
CONDITIONING - INSTALLATION,
WATER PUMP........................7-77
BYPASS HOSE WITHOUT AIR
CONDITIONING - REMOVAL, WATER
PUMP..............................7-76
CAB - INSTALLATION, CLUB/QUAD.......8O-20
CAB - INSTALLATION, STANDARD.......8O-19
CAB - REMOVAL, CLUB/QUAD
..........8O-19
CAB - REMOVAL, STANDARD
...........8O-18
CAB CHASSIS ADAPTER BRACKET -
INSTALLATION
.......................13-10
CAB CHASSIS ADAPTER BRACKET -
REMOVAL
..........................13-10
CAB SIDE PANEL SPEAKER -
INSTALLATION, REAR
.................8A-20
4 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page
ENGINE, SPECIAL TOOLS - 8.0L..........9-72
ENGINE, SPECIFICATIONS - 5.9L.........9-13
ENGINE, SPECIFICATIONS - 8.OL.........9-68
ENGINE TEMPERATURE GAUGE -
DESCRIPTION.......................8J-18
ENGINE TEMPERATURE GAUGE -
OPERATION.........................8J-19
ENGINES - DESCRIPTION, COMPONENT
MONITORS - DIESEL..................25-20
ENGINES - DESCRIPTION, COMPONENT
MONITORS - GAS....................25-19
ENGINES - DESCRIPTION, FUEL
REQUIREMENTS - GAS..................0-2
ENGINES - DESCRIPTION, V-8..........25-35
ENGINES - ENGINE FIRING ORDER, 5.9L
V-8 .................................8I-3
ENGINES - FUEL SYSTEM PRESSURES,
DIESEL............................14-62
ENGINES - IGNITION COIL RESISTANCE,
5.9L................................8I-3
ENGINES - INSTALLATION, GAS..........8P-5
ENGINES - OPERATION, GAS...........25-20
ENGINES - OPERATION, NON-
MONITORED CIRCUITS - GAS...........25-24
ENGINES - OPERATION, PCM - GAS......8E-18
ENGINES - OPERATION, V-8............25-35
ENGINES - REMOVAL, GAS..............8P-4
ENGINES - SPECIFICATIONS, FUEL
SYSTEM PRESSURE - GAS..............14-3
ENGINES - STANDARD PROCEDURE,
DRAINING COOLING SYSTEM
5.9L/8.0L............................7-15
ENGINES - STANDARD PROCEDURE,
REFILLING COOLING SYSTEM
5.9L/8.0L............................7-16
ENGINES - VISUAL INSPECTION, 5.9L....14-29
ENGINE-TO-BODY GROUND STRAP -
INSTALLATION.......................8A-13
ENGINE-TO-BODY GROUND STRAP -
REMOVAL..........................8A-12
ENTRY SEAT TRACK - INSTALLATION,
EASY.............................23-143
ENTRY SEAT TRACK - REMOVAL, EASY . . 23-143
ENTRY SYSTEM - DESCRIPTION,
REMOTE KEYLESS....................8N-2
ENTRY SYSTEM - DIAGNOSIS AND
TESTING, POWER LOCK & REMOTE
KEYLESS............................8N-5
ENTRY SYSTEM - OPERATION, REMOTE
KEYLESS............................8N-4
ENTRY TRANSMITTER - DESCRIPTION,
REMOTE KEYLESS....................8N-7
ENTRY TRANSMITTER - DIAGNOSIS AND
TESTING, REMOTE KEYLESS............8N-8
ENTRY TRANSMITTER - OPERATION,
REMOTE KEYLESS....................8N-8
ENTRY TRANSMITTER BATTERIES -
STANDARD PROCEDURE, REMOTE
KEYLESS............................8N-8
EQUIPMENT - STANDARD PROCEDURE,
REFRIGERANT SYSTEM SERVICE........24-45
EQUIPMENT IDENTIFICATION PLATE -
DESCRIPTION......................Intro.-3
ESCUTCHEON - INSTALLATION, HANDLE . . 23-64
ESCUTCHEON - REMOVAL, HANDLE......23-64
EVACUATE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-46
EVAP SYSTEM - DESCRIPTION..........25-32
EVAP SYSTEM - TORQUE..............25-32
EVAPORATOR - DESCRIPTION, A/C.......24-53
EVAPORATOR - INSTALLATION, A/C......24-53
EVAPORATOR - OPERATION, A/C........24-53
EVAPORATOR - REMOVAL, A/C..........24-53
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-33
EVAP/PURGE SOLENOID - INSTALLATION . 25-34
EVAP/PURGE SOLENOID - OPERATION....25-33
EVAP/PURGE SOLENOID - REMOVAL.....25-33
EXHAUST MANIFOLD - CLEANING . . 9-109,9-185,
9-53
EXHAUST MANIFOLD - DESCRIPTION
....9-109,
9-53
EXHAUST MANIFOLD - INSPECTION
.....9-109,
9-186,9-53
EXHAUST MANIFOLD - INSTALLATION
. . . 9-109,
9-186,9-53
EXHAUST MANIFOLD - OPERATION
. . 9-109,9-53
EXHAUST MANIFOLD - REMOVAL
. . 9-109,9-185,
9-53EXHAUST PIPE - 3.9L/5.2L/5.9L -
INSPECTION.........................11-7
EXHAUST PIPE - 3.9L/5.2L/5.9L -
INSTALLATION........................11-7
EXHAUST PIPE - 3.9L/5.2L/5.9L -
REMOVAL...........................11-7
EXHAUST PIPE - 5.9L DIESEL -
INSPECTION.........................11-9
EXHAUST PIPE - 5.9L DIESEL -
INSTALLATION........................11-9
EXHAUST PIPE - 5.9L DIESEL -
REMOVAL...........................11-9
EXHAUST PIPE - 5.9L HD/8.0L -
INSPECTION.........................11-8
EXHAUST PIPE - 5.9L HD/8.0L -
INSTALLATION........................11-8
EXHAUST PIPE - 5.9L HD/8.0L -
REMOVAL...........................11-7
EXHAUST VENT - INSTALLATION........23-79
EXHAUST VENT - REMOVAL............23-79
EXHAUSTER - INSTALLATION, AIR.......23-77
EXHAUSTER - REMOVAL, AIR...........23-77
EXTENSION HOUSING BUSHING -
INSTALLATION................21-156,21-326
EXTENSION HOUSING BUSHING -
REMOVAL...................21-156,21-326
EXTENSION HOUSING BUSHING AND
SEAL - INSTALLATION..........21-460,21-497
EXTENSION HOUSING BUSHING AND
SEAL - REMOVAL.............21-460,21-497
EXTENSION HOUSING SEAL -
INSTALLATION................21-156,21-327
EXTENSION HOUSING SEAL - NV4500 -
INSTALLATION.......................21-42
EXTENSION HOUSING SEAL - NV4500 -
REMOVAL..........................21-42
EXTENSION HOUSING SEAL - NV5600 -
INSTALLATION.......................21-85
EXTENSION HOUSING SEAL - NV5600 -
REMOVAL..........................21-85
EXTENSION HOUSING SEAL - REMOVAL . 21-156,
21-326
EXTERIOR - DESCRIPTION.............23-86
EXTERIOR - OPERATION...............23-86
EXTERIOR HANDLE - INSTALLATION.....23-71
EXTERIOR HANDLE - REMOVAL.........23-71
EXTERIOR LAMPS, SPECIFICATIONS......8L-4
EXTERIOR NAME PLATES -
INSTALLATION.......................23-89
EXTERIOR NAME PLATES - REMOVAL....23-89
FAILURE - DIAGNOSIS AND TESTING,
CYLINDER HEAD GASKET...........9-21,9-76
FAN - 5.9L DIESEL - CLEANING,
RADIATOR...........................7-43
FAN - 5.9L DIESEL - INSPECTION,
RADIATOR...........................7-43
FAN - 5.9L DIESEL - INSTALLATION,
RADIATOR...........................7-44
FAN - 5.9L DIESEL - REMOVAL,
RADIATOR...........................7-43
FAN - 5.9L/8.0L - CLEANING, RADIATOR . . . 7-42
FAN - 5.9L/8.0L - INSPECTION,
RADIATOR...........................7-42
FAN - 5.9L/8.0L - INSTALLATION,
RADIATOR...........................7-42
FAN - 5.9L/8.0L - REMOVAL, RADIATOR . . . 7-41
FAN DRIVE - DIAGNOSIS AND TESTING,
VISCOUS........................7-55,7-57
FAN DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - DESCRIPTION................7-56
FAN DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - OPERATION..................7-56
FAN DRIVE VISCOUS CLUTCH -
5.9L/8.0L - DESCRIPTION...............7-55
FAN DRIVE VISCOUS CLUTCH -
5.9L/8.0L - OPERATION.................7-55
FASCIA - INSTALLATION, FRONT.........13-2
FASCIA - INSTALLATION, FRONT LOWER . . . 13-3
FASCIA - REMOVAL, FRONT.............13-2
FASCIA - REMOVAL, FRONT LOWER......13-3
FASCIA - SPORT - INSTALLATION,
FRONT..............................13-3
FASCIA - SPORT - REMOVAL, FRONT
......13-3
FASTENER IDENTIFICATION -
DESCRIPTION
......................Intro.-6
FASTENER USAGE - DESCRIPTION
......Intro.-9
FENDER - INSTALLATION, LEFT FRONT
. . . 23-93
FENDER - INSTALLATION, REAR
.........23-95FENDER - INSTALLATION, RIGHT FRONT . . 23-94
FENDER - REMOVAL, LEFT FRONT.......23-93
FENDER - REMOVAL, REAR............23-95
FENDER - REMOVAL, RIGHT FRONT......23-94
FILL - STANDARD PROCEDURE,
TRANSMISSION...............21-160,21-330
FILL DOOR - INSTALLATION, FUEL.......23-95
FILL DOOR - REMOVAL, FUEL..........23-95
FILLER CAP - DESCRIPTION, FUEL.......25-34
FILLER CAP - OPERATION, FUEL........25-34
FILLER CAP - REMOVAL/INSTALLATION,
FUEL..............................25-34
FILTER - INSTALLATION, AIR PUMP......25-30
FILTER - INSTALLATION, INLET..........14-23
FILTER - INSTALLATION, OIL . . 9-102,9-179,9-46
FILTER - REMOVAL, AIR PUMP.........25-30
FILTER - REMOVAL, INLET.............14-23
FILTER - REMOVAL, OIL......9-102,9-179,9-46
FILTER - STANDARD PROCEDURES,
WATER DRAINING AT FUEL............14-61
FILTER / WATER SEPARATOR -
DESCRIPTION, FUEL..................14-63
FILTER / WATER SEPARATOR -
INSTALLATION, FUEL.................14-65
FILTER / WATER SEPARATOR -
OPERATION, FUEL....................14-63
FILTER / WATER SEPARATOR -
REMOVAL, FUEL.....................14-64
FILTER REPLACEMENT - STANDARD
PROCEDURE, FLUID...........21-158,21-329
FILTER/PRESSURE REGULATOR -
DESCRIPTION, FUEL...................14-5
FILTER/PRESSURE REGULATOR -
INSTALLATION, FUEL..................14-7
FILTER/PRESSURE REGULATOR -
OPERATION, FUEL.....................14-5
FILTER/PRESSURE REGULATOR -
REMOVAL, FUEL......................14-5
FINISH - DESCRIPTION, BASE
COAT/CLEAR COAT..................23-129
FINISH - OPERATION, BASE COAT/CLEAR
COAT .............................23-129
FIRING ORDER, 5.9L V-8 ENGINES -
ENGINE..............................8I-3
FIRING ORDER, DIESEL - FUEL
INJECTOR..........................14-62
FITTING - DESCRIPTION, QUICK
CONNECT...........................14-24
FITTING - STANDARD PROCEDURE,
CONNECTING ROD BEARING........9-29,9-87
FITTING - STANDARD PROCEDURE,
CRANKSHAFT MAIN BEARING...........9-31
FITTING - STANDARD PROCEDURE,
PISTON.........................9-38,9-93
FITTING - STANDARD PROCEDURE,
PISTON RING...................9-171,9-39
FITTING CRANKSHAFT MAIN BEARINGS
- STANDARD PROCEDURE..............9-88
FITTING PISTON RINGS - STANDARD
PROCEDURE.........................9-95
FITTINGS - STANDARD PROCEDURE,
QUICK-CONNECT.....................14-24
FIXED ORIFICE TUBE - DIAGNOSIS AND
TESTING...........................24-54
FLAG - INSTALLATION, SIDE VIEW
MIRROR...........................23-75
FLAG - REMOVAL, SIDE VIEW MIRROR . . . 23-74
FLARING - STANDARD PROCEDURE,
DOUBLE INVERTED.....................5-8
FLARING - STANDARD PROCEDURE, ISO....5-8
FLASHER - DESCRIPTION, COMBINATION . . 8L-7
FLASHER - INSTALLATION,
COMBINATION........................8L-9
FLASHER - OPERATION, COMBINATION....8L-7
FLASHER - REMOVAL, COMBINATION.....8L-8
FLOOR MATS - INSTALLATION, CARPETS . 23-123
FLOOR MATS - REMOVAL, CARPETS....23-123
FLOOR SHIFT BOOT - INSTALLATION,
4WD .............................23-122
FLOOR SHIFT BOOT - REMOVAL, 4WD
. . . 23-122
FLOOR STOWAGE TRAY -
INSTALLATION, REAR
................23-121
FLOOR STOWAGE TRAY - REMOVAL,
REAR
.............................23-121
FLOW - 5.9L DIESEL - DESCRIPTION,
COOLING SYSTEM
.....................7-2
FLOW - 5.9L ENGINE - DESCRIPTION,
COOLING SYSTEM
.....................7-1
12 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page