(3) Tighten the accumulator retaining band screw
to 4.5 N´m (40 in. lbs.).
(4) Remove the tape or plugs from the refrigerant
line fittings on the suction line and the accumulator
outlet. Connect the suction line refrigerant line cou-
pler to the accumulator outlet. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - A/C LINE COUPLERS)
(5) Reinstall the a/c low pressure switch on the
accumulator. (Refer to 24 - HEATING & AIR CON-
DITIONING/CONTROLS/A/C LOW PRESSURE
SWITCH - INSTALLATION)
(6) Connect the battery negative cable.
(7) Evacuate the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE)
(8) Charge the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM CHARGE)
NOTE: If the accumulator is replaced, add 60 milli-
liters (2 fluid ounces) of refrigerant oil to the refrig-
erant system. Use only refrigerant oil of the type
recommended for the compressor in the vehicle.
HEATER CORE
DESCRIPTION
The heater core is located in the HVAC housing,
under the instrument panel. It is a heat exchanger
made of rows of tubes and fins.
The heater core is not repairable and if damaged it
must be replaced.
OPERATION
Engine coolant is circulated through heater hoses
to the heater core at all times. As the coolant flows
through the heater core, heat removed from the
engine is transferred to the heater core fins and
tubes. Air directed through the heater core picks up
the heat from the heater core fins. The blend door
allows control of the heater output air temperature
by controlling how much of the air flowing through
the HVAC housing is directed through the heater
core. The blower motor speed controls the volume of
air flowing through the HVAC housing.
The heater core cannot be repaired and, if faulty or
damaged, it must be replaced.
REMOVAL
(1) Remove the HVAC housing from the vehicle.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - REMOVAL)(2) Remove the screws and retainers that secure
the heater core to the HVAC housing.
(3) Lift the heater core straight up and out of the
heater-A/C housing (Fig. 14).
INSTALLATION
(1) Lower the heater core into the HVAC housing.
(2) Position the retainers over the heater core
tubes. Install and tighten the screws that secure the
heater core and retainers to the HVAC housing.
Tighten the screws to 2.2 N´m (20 in. lbs.).
(3) Reinstall the HVAC housing in the vehicle.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - INSTALLA-
TION)
REFRIGERANT
DESCRIPTION
The refrigerant used in this air conditioning sys-
tem is a HydroFluoroCarbon (HFC), type R-134a.
Unlike R-12, which is a ChloroFluoroCarbon (CFC),
R-134a refrigerant does not contain ozone-depleting
chlorine. R-134a refrigerant is a non-toxic, non-flam-
mable, clear, and colorless liquefied gas.
Even though R-134a does not contain chlorine, it
must be reclaimed and recycled just like CFC-type
refrigerants. This is because R-134a is a greenhouse
gas and can contribute to global warming.
Fig. 14 HEATER CORE REMOVE/INSTALL
1 - HEATER CORE LINES
2 - HEATER CORE
24 - 56 PLUMBINGBR/BE
ACCUMULATOR (Continued)
OPERATION
R-134a refrigerant is not compatible with R-12
refrigerant in an air conditioning system. Even a
small amount of R-12 added to an R-134a refrigerant
system will cause compressor failure, refrigerant oil
sludge or poor air conditioning system performance.
In addition, the PolyAlkylene Glycol (PAG) synthetic
refrigerant oils used in an R-134a refrigerant system
are not compatible with the mineral-based refriger-
ant oils used in an R-12 refrigerant system.
R-134a refrigerant system service ports, service
tool couplers and refrigerant dispensing bottles have
all been designed with unique fittings to ensure that
an R-134a system is not accidentally contaminated
with the wrong refrigerant (R-12). There are also
labels posted in the engine compartment of the vehi-
cle and on the compressor identifying to service tech-
nicians that the air conditioning system is equipped
with R-134a.
REFRIGERANT OIL
DESCRIPTION
The refrigerant oil used in R-134a refrigerant sys-
tems is a synthetic-based, PolyAlkylene Glycol (PAG),
wax-free lubricant. Mineral-based R-12 refrigerant
oils are not compatible with PAG oils, and should
never be introduced to an R-134a refrigerant system.
There are different PAG oils available, and each
contains a different additive package. The SD7H15
compressor used in this vehicle is designed to use an
SP-20 PAG refrigerant oil. Use only refrigerant oil of
this same type to service the refrigerant system.
OPERATION
After performing any refrigerant recovery or recy-
cling operation, always replenish the refrigerant sys-
tem with the same amount of the recommended
refrigerant oil as was removed. Too little refrigerant
oil can cause compressor damage, and too much can
reduce air conditioning system performance.
PAG refrigerant oil is much more hygroscopic than
mineral oil, and will absorb any moisture it comes
into contact with, even moisture in the air. The PAG
oil container should always be kept tightly capped
until it is ready to be used. After use, recap the oil
container immediately to prevent moisture contami-
nation.
STANDARD PROCEDURE - REFRIGERANT OIL
LEVEL
When an air conditioning system is assembled at
the factory, all components except the compressor are
refrigerant oil free. After the refrigerant system has
been charged and operated, the refrigerant oil in the
compressor is dispersed throughout the refrigerant
system. The accumulator, evaporator, condenser, and
compressor will each retain a significant amount of
the needed refrigerant oil.
It is important to have the correct amount of oil in
the refrigerant system. This ensures proper lubrica-
tion of the compressor. Too little oil will result in
damage to the compressor. Too much oil will reduce
the cooling capacity of the air conditioning system.
It will not be necessary to check the oil level in the
compressor or to add oil, unless there has been an oil
loss. An oil loss may occur due to a rupture or leak
from a refrigerant line, a connector fitting, a compo-
nent, or a component seal. If a leak occurs, add 30
milliliters (1 fluid ounce) of refrigerant oil to the
refrigerant system after the repair has been made.
Refrigerant oil loss will be evident at the leak point
by the presence of a wet, shiny surface around the
leak.
Refrigerant oil must be added when a accumulator,
evaporator coil, or condenser are replaced. See the
Refrigerant Oil Capacities chart. When a compressor
is replaced, the refrigerant oil must be drained from
the old compressor and measured. Drain all of the
refrigerant oil from the new compressor, then fill the
new compressor with the same amount of refrigerant
oil that was drained out of the old compressor.
Refrigerant Oil Capacities
Component ml fl oz
A/C System 210 6.2
Accumulator 60 2
Condenser 30 1
Evaporator 60 2
Compressordrain and measure
the oil from the old
compressor - see
text.
BR/BEPLUMBING 24 - 57
REFRIGERANT (Continued)
(M)Malfunction Indicator Lamp (MIL) illuminated during engine operation if this DTC was recorded
(depending if required by CARB and/or EPA). MIL is displayed as an engine icon on instrument panel.
(G)Generator lamp illuminated
Generic Scan
Tool P-CodeDRB Scan Tool Display Brief Description of DTC
P0509 (M) IAC Motor Sense Circuit High
P0521 Oil Pressure Switch Rationality
P0522 Oil Pressure Voltage Too Low Oil pressure sending unit (sensor) voltage input below the
minimum acceptable voltage.
P0523 Oil Pressure Voltage Too High Oil pressure sending unit (sensor) voltage input above the
maximum acceptable voltage.
P0524 Oil Pressure Too Low Engine oil pressure is low. Engine power derated.
P0545 A/C Clutch Relay Circuit Problem detected in air conditioning clutch relay control
circuit.
P0551 Power Steering Switch Failure Incorrect input state detected for the power steering switch
circuit. PL: High pressure seen at high speed.
P0562 Charging System Voltage Too Low Supply voltage sensed at ECM too low.
P0563 Charging System Voltage Too High Supply voltage sensed at ECM too high.
P0572 Brake Switch Input #1 Signal Missing
P0573 Brake Switch Input #2 Signal Missing
P0575 Cruise Control Switch Voltage Low
P0576 Cruise Control Switch Voltage High
P0577 Cruise Control Switch Voltage High
P0600 PCM Failure SPI Communications No communication detected between co-processors in the
control module.
P0601 (M) Internal Controller Failure Internal control module fault condition (check sum) detected.
P0602 (M) ECM Fueling Calibration Error ECM Internal fault condition detected.
P0604 RAM Check Failure Transmission control module RAM self test fault detected.
-Aisin transmission
P0605 ROM Check Falure Transmission control module ROM self test fault detected
-Aisin transmission
P0606 (M) ECM Failure ECM Internal fault condition detected.
P0615 Starter Relay Control Circuit An open or shorted condition detected in the starter relay
control circuit.
P0622 (G) Generator Field Not Switching Properly An open or shorted condition detected in the generator field
control circuit.
P0645 A/C Clutch Relay Circuit An open or shorted condition detected in the A/C clutch relay
control circuit.
P0700 EATX Controller DTC Present This SBEC III or JTEC DTC indicates that the EATX or Aisin
controller has an active fault and has illuminated the MIL via
a CCD (EATX) or SCI (Aisin) message. The specific fault
must be acquired from the EATX via CCD or from the Aisin
via ISO-9141.
P0703 Brake Switch Stuck Pressed or
ReleasedIncorrect input state detected in the brake switch circuit.
(Changed from P1595)
P0703 Brake Switch Sense Circuit
BR/BEEMISSIONS CONTROL 25 - 9
EMISSIONS CONTROL (Continued)
(M)Malfunction Indicator Lamp (MIL) illuminated during engine operation if this DTC was recorded
(depending if required by CARB and/or EPA). MIL is displayed as an engine icon on instrument panel.
(G)Generator lamp illuminated
Generic Scan
Tool P-CodeDRB Scan Tool Display Brief Description of DTC
P1496 5 Volt Supply, Output Too Low 5 volt sensor feed is sensed to be below an acceptable limit.
( less than 4v for 4 sec )
P1498 High Speed Rad Fan Ground CTRL
Rly CircuitAn open or shorted condition detected in the control circuit of
the #3 high speed radiator fan control relay.
P1499 Hydraulic cooling fan solenoid circuit An open or shorted condition detected in the cooling fan
control solenoid circuit.
P1594 (G) Charging System Voltage Too High Battery voltage sense input above target charging voltage
during engine operation.
P1594 Charging System Voltage Too High Battery voltage sense input above target charging voltage
during engine operation.
P1595 Speed Control Solenoid Circuits An open or shorted condition detected in either of the speed
control vacuum or vent solenoid control circuits.
P1595 Speed Control Solenoid Circuits An open or shorted condition detected in the speed control
vacuum or vent solenoid circuits.
P1596 Speed Control Switch Always High Speed control switch input above maximum acceptable
voltage.
P1597 Speed Control Switch Always Low Speed control switch input below minimum acceptable
voltage.
P1597 Speed Control Switch Always Low Speed control switch input below the minimum acceptable
voltage.
P1598 A/C Pressure Sensor Volts Too High A/C pressure sensor input above maximum acceptable
voltage.
P1598 A/C Sensor Input Hi Problem detected in air conditioning electrical circuit.
P1599 A/C Pressure Sensor Volts Too Low A/C pressure sensor input below minimum acceptable
voltage.
P1599 A/C Sensor Input Lo Problem detected in air conditioning electrical circuit.
P1602 PCM not programmed
P1680 Clutch Released Switch Circuit Problem detected in clutch switch electrical circuit.
P1681 No I/P Cluster CCD/J1850 Messages
ReceivedNo CCD/J1850 messages received from the cluster control
module.
P1682 (G) Charging System Voltage Too Low Battery voltage sense input below target charging voltage
during engine operation and no significant change in voltage
detected during active test of generator output circuit.
P1682 Charging System Voltage Too Low Charging system output voltage low.
P1683 SPD CTRL PWR Relay; or S/C 12v
Driver CKTAn open or shorted condition detected in the speed control
servo power control circuit.
P1683 Spd ctrl pwr rly, or s/c 12v driver circuit An open or shorted condition detected in the speed control
servo power control circuit.
P1684 Batt Loss (disconnected) in last 50
StartsThe battery has been disconnected within the last 50 starts
P1685 SKIM Invalid Key - (Wrong or Invalid
Key MSG Received From SKIM)The engine controler has received an invalid key from the
SKIM.
25 - 14 EMISSIONS CONTROLBR/BE
EMISSIONS CONTROL (Continued)
ABS - DESCRIPTION, BRAKES...........5-35
ABS - OPERATION, BRAKES.............5-36
ABS BRAKE SYSTEM - STANDARD
PROCEDURE, BLEEDING................5-36
ABS INDICATOR - DESCRIPTION.........8J-14
ABS INDICATOR - OPERATION..........8J-14
A/C APPLICATION TABLE,
SPECIFICATIONS......................24-7
A/C COMPRESSOR - DESCRIPTION......24-46
A/C COMPRESSOR - DIAGNOSIS AND
TESTING...........................24-47
A/C COMPRESSOR - INSTALLATION......24-48
A/C COMPRESSOR - OPERATION........24-46
A/C COMPRESSOR - REMOVAL.........24-47
A/C COMPRESSOR CLUTCH -
DESCRIPTION.......................24-11
A/C COMPRESSOR CLUTCH -
INSPECTION........................24-15
A/C COMPRESSOR CLUTCH -
INSTALLATION.......................24-15
A/C COMPRESSOR CLUTCH -
OPERATION.........................24-13
A/C COMPRESSOR CLUTCH - REMOVAL . . 24-13
A/C COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE...............24-13
A/C COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING.............24-13
A/C COMPRESSOR CLUTCH RELAY -
DESCRIPTION.......................24-17
A/C COMPRESSOR CLUTCH RELAY -
DIAGNOSIS AND TESTING...............24-17
A/C COMPRESSOR CLUTCH RELAY -
INSTALLATION.......................24-18
A/C COMPRESSOR CLUTCH RELAY -
OPERATION.........................24-17
A/C COMPRESSOR CLUTCH RELAY -
REMOVAL..........................24-18
A/C CONDENSER - DESCRIPTION........24-49
A/C CONDENSER - INSTALLATION.......24-50
A/C CONDENSER - OPERATION..........24-49
A/C CONDENSER - REMOVAL...........24-49
A/C EVAPORATOR - DESCRIPTION.......24-53
A/C EVAPORATOR - INSTALLATION......24-53
A/C EVAPORATOR - OPERATION.........24-53
A/C EVAPORATOR - REMOVAL..........24-53
A/C HEATER CONTROL - DIAGNOSIS
AND TESTING.......................24-18
A/C HIGH PRESSURE SWITCH -
DESCRIPTION.......................24-20
A/C HIGH PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-20
A/C HIGH PRESSURE SWITCH -
INSTALLATION.......................24-20
A/C HIGH PRESSURE SWITCH -
OPERATION.........................24-20
A/C HIGH PRESSURE SWITCH -
REMOVAL..........................24-20
A/C LINE COUPLERS - DESCRIPTION.....24-40
A/C LINE COUPLERS - OPERATION......24-41
A/C LINE COUPLERS - STANDARD
PROCEDURE........................24-44
A/C LOW PRESSURE SWITCH -
DESCRIPTION.......................24-21
A/C LOW PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-21
A/C LOW PRESSURE SWITCH -
INSTALLATION.......................24-21
A/C LOW PRESSURE SWITCH -
OPERATION
.........................24-21
A/C LOW PRESSURE SWITCH -
REMOVAL
..........................24-21
A/C ORIFICE TUBE - DESCRIPTION
.......24-54
A/C ORIFICE TUBE - INSTALLATION
......24-54
A/C ORIFICE TUBE - OPERATION
........24-54
A/C ORIFICE TUBE - REMOVAL
..........24-54
A/C PERFORMANCE - DIAGNOSIS AND
TESTING
............................24-2
ACCELERATOR PEDAL - INSTALLATION
. . . 14-37
ACCELERATOR PEDAL - REMOVAL
.......14-36
ACCELERATOR PEDAL POSITION
SENSOR - DESCRIPTION
...............14-95
ACCELERATOR PEDAL POSITION
SENSOR - INSTALLATION
..............14-97
ACCELERATOR PEDAL POSITION
SENSOR - OPERATION
................14-95
ACCELERATOR PEDAL POSITION
SENSOR - REMOVAL
..................14-95ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING................7-24,7-27,7-30
ACCUMULATOR - DESCRIPTION.........24-55
ACCUMULATOR - DESCRIPTION . . 21-149,21-319
ACCUMULATOR - INSPECTION . . . 21-150,21-320
ACCUMULATOR - INSTALLATION........24-55
ACCUMULATOR - OPERATION..........24-55
ACCUMULATOR - OPERATION....21-150,21-320
ACCUMULATOR - REMOVAL............24-55
A/C-HEATER CONTROL - DESCRIPTION . . . 24-18
A/C-HEATER CONTROL - INSTALLATION . . . 24-19
A/C-HEATER CONTROL - OPERATION.....24-18
A/C-HEATER CONTROL - REMOVAL......24-19
ACTUATION TEST MODE - DESCRIPTION,
CIRCUIT.............................25-2
ACTUATOR - INSTALLATION, BLEND
DOOR.............................24-25
ACTUATOR - INSTALLATION, HEAT/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION, INSIDE
HANDLE.......................23-72,23-80
ACTUATOR - INSTALLATION, PANEL/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-28
ACTUATOR - REMOVAL, BLEND DOOR....24-25
ACTUATOR - REMOVAL, HEAT/DEFROST
DOOR.............................24-26
ACTUATOR - REMOVAL, INSIDE HANDLE . 23-72,
23-80
ACTUATOR - REMOVAL, PANEL/DEFROST
DOOR.............................24-26
ACTUATOR - REMOVAL, RECIRCULATION
DOOR.............................24-27
ADAPTER - INSTALLATION, DEFROSTER
AND DEMISTER DUCT.................24-33
ADAPTER - REMOVAL, DEFROSTER AND
DEMISTER DUCT.....................24-33
ADAPTER BRACKET - INSTALLATION,
CAB CHASSIS.......................13-10
ADAPTER BRACKET - REMOVAL, CAB
CHASSIS...........................13-10
ADAPTER HOUSING SEAL - NV4500 -
INSTALLATION.......................21-42
ADAPTER HOUSING SEAL - NV4500 -
REMOVAL..........................21-42
ADAPTER HOUSING SEAL - NV5600 -
INSTALLATION.......................21-85
ADAPTER HOUSING SEAL - NV5600 -
REMOVAL..........................21-85
ADDING ADDITIONAL COOLANT -
STANDARD PROCEDURE................7-16
ADDITIONAL COOLANT - STANDARD
PROCEDURE, ADDING..................7-16
ADDITIVES - STANDARD PROCEDURE,
COOLANT SELECTION..................7-17
ADHESIVE LOCATIONS, SPECIFICATIONS
- STRUCTURAL......................23-44
ADJUSTER - INSTALLATION, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - INSTALLATION, SEAT
TRACK............................23-143
ADJUSTER - REMOVAL, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - REMOVAL, SEAT TRACK....23-143
ADJUSTER ASSEMBLY - INSTALLATION,
ROCKER ARM........................9-26
ADJUSTER ASSEMBLY - REMOVAL,
ROCKER ARM........................9-26
ADJUSTER ASSY - CLEANING, ROCKER
ARM ..............................9-146
ADJUSTER ASSY - DESCRIPTION,
ROCKER ARM.......................9-145
ADJUSTER ASSY - INSPECTION,
ROCKER ARM.......................9-146
ADJUSTER ASSY - INSTALLATION,
ROCKER ARM...................9-148,9-84
ADJUSTER ASSY - REMOVAL, ROCKER
ARM ..........................9-145,9-84
ADJUSTER KNOB - INSTALLATION,
TURNING LOOP HGT
.................8O-30
ADJUSTER KNOB - REMOVAL, TURNING
LOOP HGT
..........................8O-30
ADJUSTMENT - STANDARD
PROCEDURE, COMPASS VARIATION
......8M-4
ADJUSTMENT, ADJUSTMENTS
. . . 23-101,23-102,
23-103
ADJUSTMENT, ADJUSTMENTS
...........5-30ADJUSTMENT, ADJUSTMENTS...........13-2
ADJUSTMENT, ADJUSTMENTS . . . 21-208,21-380
ADJUSTMENT AND VERIFICATION -
STANDARD PROCEDURE, VALVE LASH....9-141
ADJUSTMENT, BANDS..........21-151,21-321
ADJUSTMENT, CARGO DOOR...........23-78
ADJUSTMENT, CENTER BEARING..........3-8
ADJUSTMENT, FRONT DOOR FORE/AFT . . . 23-69
ADJUSTMENT, FRONT DOOR IN/OUT.....23-70
ADJUSTMENT, FRONT DOOR LATCH......23-73
ADJUSTMENT, FRONT DOOR UP/DOWN . . . 23-70
ADJUSTMENT, PARKING BRAKE SHOES....5-33
ADJUSTMENT, SHIFT LEVER.....21-463,21-500
ADJUSTMENTS - ADJUSTMENT . . 23-101,23-102,
23-103
ADJUSTMENTS - ADJUSTMENT..........5-30
ADJUSTMENTS - ADJUSTMENT..........13-2
ADJUSTMENTS - ADJUSTMENT . . 21-208,21-380
ADJUSTMENTS, FOG LAMP UNIT........8L-13
ADJUSTMENTS, FRONT AXLE - 248FBI....3-19
ADJUSTMENTS, GEAR.................19-18
ADJUSTMENTS, HEADLAMP UNIT.......8L-21
ADJUSTMENTS, REAR AXLE - 248RBI.....3-51
ADJUSTMENTS, REAR AXLE - 267RBI.....3-83
ADJUSTMENTS, REAR AXLE - 286RBI....3-112
ADJUSTMENTS, TRANSMISSION
THROTTLE VALVE CABLE.........21-210,21-382
ADJUSTMENTS, VALVE BODY....21-257,21-428
AIR BLEED - STANDARD PROCEDURE....14-61
AIR CLEANER ELEMENT - INSTALLATION . . 9-130
AIR CLEANER ELEMENT - REMOVAL.....9-129
AIR CONDITIONER - DESCRIPTION,
HEATER .............................24-1
AIR CONDITIONER - OPERATION,
HEATER .............................24-1
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE WITH.......7-76
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE
WITHOUT............................7-77
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH.............7-73
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT..........7-76
AIR CONTROL MOTOR - DESCRIPTION,
IDLE...............................14-40
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-40
AIR COOLER AND PLUMBING -
CLEANING, CHARGE..................11-19
AIR COOLER AND PLUMBING -
DESCRIPTION, CHARGE...............11-18
AIR COOLER AND PLUMBING -
INSPECTION, CHARGE.................11-19
AIR COOLER AND PLUMBING -
INSTALLATION, CHARGE...............11-20
AIR COOLER AND PLUMBING -
OPERATION, CHARGE.................11-18
AIR COOLER AND PLUMBING -
REMOVAL, CHARGE..................11-18
AIR COOLER SYSTEM - LEAKS -
DIAGNOSIS AND TESTING, CHARGE......11-18
AIR DAM - INSTALLATION, FRONT........13-2
AIR DAM - REMOVAL, FRONT...........13-2
AIR EXHAUSTER - INSTALLATION.......23-77
AIR EXHAUSTER - REMOVAL...........23-77
AIR HEATER - DESCRIPTION, INTAKE....14-104
AIR HEATER - INSTALLATION, INTAKE . . . 14-105
AIR HEATER - OPERATION, INTAKE.....14-104
AIR HEATER - REMOVAL, INTAKE.......14-104
AIR HEATER RELAY - DESCRIPTION,
INTAKE............................14-105
AIR HEATER RELAY - INSTALLATION,
INTAKE............................14-106
AIR HEATER RELAY - OPERATION,
INTAKE............................14-105
AIR HEATER RELAY - REMOVAL, INTAKE . 14-106
AIR IN FUEL SYSTEM - DIAGNOSIS AND
TESTING...........................14-60
AIR INJECTION PUMP - DESCRIPTION....25-29
AIR INJECTION PUMP - DIAGNOSIS AND
TESTING...........................25-29
AIR INJECTION PUMP - INSTALLATION . . . 25-30
AIR INJECTION PUMP - OPERATION
.....25-29
AIR INJECTION PUMP - REMOVAL
.......25-30
AIR INJECTION SYSTEM - DESCRIPTION
. . 25-26
AIR INJECTION SYSTEM - OPERATION
....25-28
AIR INJECTION SYSTEM - TORQUE
......25-29
BR/BEINDEX 1
Description Group-Page Description Group-Page Description Group-Page
BLOCK - DIAGNOSIS AND TESTING,
JUNCTION........................8W-97-7
BLOCK - INSPECTION, ENGINE.......9-27,9-85
BLOCK HEATER - 5.9L - DESCRIPTION,
ENGINE.............................7-44
BLOCK HEATER - 5.9L - INSTALLATION,
ENGINE.............................7-44
BLOCK HEATER - 5.9L - OPERATION,
ENGINE.............................7-44
BLOCK HEATER - 5.9L - REMOVAL,
ENGINE.............................7-44
BLOCK HEATER - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-46
BLOCK HEATER - 5.9L DIESEL -
INSTALLATION, ENGINE................7-46
BLOCK HEATER - 5.9L DIESEL -
OPERATION, ENGINE...................7-46
BLOCK HEATER - 5.9L DIESEL -
REMOVAL, ENGINE....................7-46
BLOCK HEATER - 8.0L - DESCRIPTION,
ENGINE.............................7-45
BLOCK HEATER - 8.0L - INSTALLATION,
ENGINE.............................7-45
BLOCK HEATER - 8.0L - OPERATION,
ENGINE.............................7-45
BLOCK HEATER - 8.0L - REMOVAL,
ENGINE.............................7-45
BLOCK REFACING - STANDARD
PROCEDURE, CYLINDER...............9-148
BLOWER MOTOR - DESCRIPTION.......24-31
BLOWER MOTOR - DIAGNOSIS AND
TESTING...........................24-32
BLOWER MOTOR - INSTALLATION........24-32
BLOWER MOTOR - OPERATION.........24-31
BLOWER MOTOR - REMOVAL...........24-32
BLOWER MOTOR RELAY - DESCRIPTION . . 24-22
BLOWER MOTOR RELAY - DIAGNOSIS
AND TESTING.......................24-22
BLOWER MOTOR RELAY -
INSTALLATION.......................24-23
BLOWER MOTOR RELAY - OPERATION . . . 24-22
BLOWER MOTOR RELAY - REMOVAL.....24-23
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION.......................24-23
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING.............24-23
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION.......................24-24
BLOWER MOTOR RESISTOR BLOCK -
OPERATION.........................24-23
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL..........................24-24
BLOWER MOTOR SWITCH -
DESCRIPTION.......................24-24
BLOWER MOTOR SWITCH - DIAGNOSIS
AND TESTING.......................24-25
BLOWER MOTOR SWITCH - OPERATION . . 24-24
BLOWER MOTOR SWITCH - REMOVAL . . . 24-25
BODY - ADJUSTMENTS, VALVE . . 21-257,21-428
BODY - ASSEMBLY, VALVE......21-248,21-420
BODY & CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY & CABLE - INSTALLATION,
ANTENNA...........................8A-6
BODY & CABLE - OPERATION, ANTENNA . . . 8A-4
BODY & CABLE - REMOVAL, ANTENNA....8A-6
BODY - CLEANING, VALVE......21-244,21-418
BODY - DESCRIPTION, THROTTLE.......14-47
BODY - DESCRIPTION, VALVE....21-218,21-391
BODY - DISASSEMBLY, VALVE . . . 21-237,21-409
BODY - INSPECTION, VALVE.....21-244,21-419
BODY - INSTALLATION, VALVE . . . 21-256,21-428
BODY - OPERATION, THROTTLE.........14-47
BODY - OPERATION, VALVE.....21-223,21-394
BODY - REMOVAL, VALVE.......21-236,21-407
BODY CODE PLATE - DESCRIPTION.....Intro.-4
BODY GAP AND FLUSH
MEASUREMENTS, SPECIFICATIONS......23-56
BODY OPENING DIMENSIONS,
SPECIFICATIONS.....................23-60
BODY SEALER LOCATIONS,
SPECIFICATIONS
.....................23-47
BODY SIDE MOLDINGS - INSTALLATION
. . 23-87
BODY SIDE MOLDINGS - REMOVAL
......23-86
BODY STRIPES AND DECALS -
INSTALLATION
.......................23-87
BODY STRIPES AND DECALS -
REMOVAL
..........................23-87BODY VENT - INSTALLATION..........23-126
BODY VENT - REMOVAL..............23-126
BOOST PRESSURE - DIAGNOSIS AND
TESTING...........................14-93
BOOST PRESSURE - DIAGNOSIS AND
TESTING, TURBOCHARGER.............11-13
BOOSTER - DIAGNOSIS AND TESTING,
HYDRAULIC..........................5-18
BOOSTER - DIAGNOSIS AND TESTING,
MASTER CYLINDER/POWER.............5-26
BOOSTER - INSTALLATION, POWER
BRAKE..............................5-19
BOOSTER - REMOVAL, POWER BRAKE....5-19
BOOT - INSTALLATION, 4WD FLOOR
SHIFT.............................23-122
BOOT - MANUAL TRANSMISSION -
INSTALLATION, SHIFT................23-122
BOOT - MANUAL TRANSMISSION -
REMOVAL, SHIFT....................23-122
BOOT - REMOVAL, 4WD FLOOR SHIFT . . . 23-122
BORE - DE-GLAZE - STANDARD
PROCEDURE, CYLINDER...............9-148
BORE HONING - STANDARD
PROCEDURE, CYLINDER............9-11,9-65
BORE REPAIR - STANDARD
PROCEDURE, CAM...................9-151
BORE REPAIR - STANDARD
PROCEDURE, CYLINDER...............9-149
BOX - ASSEMBLY, GLOVE.............23-111
BOX - DISASSEMBLY, GLOVE..........23-110
BOX - INSTALLATION, CARGO..........23-97
BOX - REMOVAL, CARGO..............23-97
BOX LAMP AND SWITCH -
INSTALLATION, GLOVE................8L-36
BOX LAMP AND SWITCH - REMOVAL,
GLOVE.............................8L-35
BOX LATCH STRIKER - INSTALLATION,
GLOVE............................23-112
BOX LATCH STRIKER - REMOVAL,
GLOVE............................23-111
BOX OPENING UPPER TRIM -
INSTALLATION, GLOVE...............23-112
BOX OPENING UPPER TRIM - REMOVAL,
GLOVE............................23-112
B-PILLAR DOOR SEAL - INSTALLATION . . 23-151
B-PILLAR DOOR SEAL - REMOVAL......23-151
B-PILLAR TRIM - INSTALLATION.......23-120
B-PILLAR TRIM - REMOVAL...........23-120
BRACKET - INSTALLATION, CAB
CHASSIS ADAPTER...................13-10
BRACKET - INSTALLATION, REARVIEW
MIRROR SUPPORT..................23-126
BRACKET - REMOVAL, CAB CHASSIS
ADAPTER...........................13-10
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK..........................8E-11
BRAKE - DESCRIPTION, PARKING........5-28
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK..........................8E-12
BRAKE - OPERATION, CONTROLLER
ANTILOCK..........................8E-11
BRAKE - OPERATION, PARKING..........5-28
BRAKE - REMOVAL, CONTROLLER
ANTILOCK..........................8E-11
BRAKE BOOSTER - INSTALLATION,
POWER.............................5-19
BRAKE BOOSTER - REMOVAL, POWER....5-19
BRAKE CABLE - INSTALLATION, FRONT
PARKING............................5-30
BRAKE CABLE - INSTALLATION, REAR
PARK...............................5-30
BRAKE CABLE - REMOVAL, FRONT
PARKING............................5-29
BRAKE CABLE - REMOVAL, REAR PARK . . . 5-29
BRAKE CALIPERS - DESCRIPTION, DISC . . . 5-10
BRAKE CALIPERS - OPERATION, DISC.....5-10
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-15
BRAKE FLUID LEVEL - STANDARD
PROCEDURE.........................5-15
BRAKE FLUID, SPECIFICATIONS
..........5-15
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK
........................8J-15
BRAKE INDICATOR - DIAGNOSIS AND
TESTING
...........................8J-16
BRAKE INDICATOR - OPERATION,
BRAKE/PARK
........................8J-15
BRAKE LAMP SWITCH - DESCRIPTION
....8L-4BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING........................8L-5
BRAKE LAMP SWITCH - INSTALLATION....8L-6
BRAKE LAMP SWITCH - OPERATION......8L-4
BRAKE LAMP SWITCH - REMOVAL.......8L-5
BRAKE ROTOR, DIAGNOSIS AND
TESTING - DISC......................5-20
BRAKE SHOES - ADJUSTMENT, PARKING . . 5-33
BRAKE, SPECIFICATIONS - BASE..........5-2
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-5
BRAKE SYSTEM - STANDARD
PROCEDURE, BLEEDING ABS............5-36
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION.......................8J-15
BRAKE/PARK BRAKE INDICATOR -
OPERATION.........................8J-15
BRAKES - ABS - DESCRIPTION...........5-35
BRAKES - ABS - OPERATION............5-36
BRAKES - DIAGNOSIS AND TESTING,
ANTILOCK...........................5-36
BRAKES, SPECIAL TOOLS - BASE.........5-4
BR/BE PAINT COLOR CODES,
SPECIFICATIONS - 2002..............23-129
BREAKER - DESCRIPTION, CIRCUIT....8W-97-4
BREAKER - DIAGNOSIS AND TESTING,
CIRCUIT.........................8W-97-4
BREAK-IN - STANDARD PROCEDURE,
A/C COMPRESSOR CLUTCH............24-13
BREATHER VAPOR CANISTER -
INSTALLATION, CRANKCASE.............9-126
BREATHER VAPOR CANISTER -
REMOVAL, CRANKCASE...............9-125
BUCKLE - INSTALLATION, FRONT SEAT
BELT ..............................8O-20
BUCKLE - INSTALLATION, REAR SEAT
BELT ..............................8O-27
BUCKLE - REMOVAL, FRONT SEAT BELT . . 8O-20
BUCKLE - REMOVAL, REAR SEAT BELT . . . 8O-27
BUMPER - INSTALLATION, FRONT........13-4
BUMPER - INSTALLATION, REAR.........13-6
BUMPER - INSTALLATION, SLAM........23-67
BUMPER - REMOVAL, FRONT............13-4
BUMPER - REMOVAL, REAR.............13-6
BUMPER - REMOVAL, SLAM...........23-67
BUMPER - SPORT - INSTALLATION,
FRONT..............................13-5
BUMPER - SPORT - REMOVAL, FRONT....13-5
BUMPERS - DESCRIPTION..............13-1
BURNT FLUID - DIAGNOSIS AND
TESTING, CAUSES OF..........21-157,21-327
BUS - DESCRIPTION, CCD DATA..........8E-6
BUS - DIAGNOSIS AND TESTING, CCD
DATA ..............................8E-11
BUS - OPERATION, CCD DATA...........8E-7
BUSHING - INSTALLATION,
DISTRIBUTOR........................9-35
BUSHING - INSTALLATION, EXTENSION
HOUSING....................21-156,21-326
BUSHING - REMOVAL, DISTRIBUTOR......9-35
BUSHING - REMOVAL, EXTENSION
HOUSING....................21-156,21-326
BUSHING AND SEAL - INSTALLATION,
EXTENSION HOUSING..........21-460,21-497
BUSHING AND SEAL - REMOVAL,
EXTENSION HOUSING..........21-460,21-497
BUSHINGS - INSTALLATION.............2-27
BUSHINGS - REMOVAL.................2-27
BYPASS HOSE WITH AIR CONDITIONING
- INSTALLATION, WATER PUMP..........7-76
BYPASS HOSE WITH AIR CONDITIONING
- REMOVAL, WATER PUMP..............7-73
BYPASS HOSE WITHOUT AIR
CONDITIONING - INSTALLATION,
WATER PUMP........................7-77
BYPASS HOSE WITHOUT AIR
CONDITIONING - REMOVAL, WATER
PUMP..............................7-76
CAB - INSTALLATION, CLUB/QUAD.......8O-20
CAB - INSTALLATION, STANDARD.......8O-19
CAB - REMOVAL, CLUB/QUAD
..........8O-19
CAB - REMOVAL, STANDARD
...........8O-18
CAB CHASSIS ADAPTER BRACKET -
INSTALLATION
.......................13-10
CAB CHASSIS ADAPTER BRACKET -
REMOVAL
..........................13-10
CAB SIDE PANEL SPEAKER -
INSTALLATION, REAR
.................8A-20
4 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - INSPECTION,
OVERRUNNING...............21-193,21-364
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - OPERATION,
OVERRUNNING...............21-192,21-363
CLUTCH COIL - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-13
CLUTCH DISC - INSTALLATION............6-8
CLUTCH DISC - REMOVAL...............6-7
CLUTCH HOUSING - DIAGNOSIS AND
TESTING.............................6-9
CLUTCH HOUSING - INSTALLATION.......6-11
CLUTCH HOUSING - REMOVAL...........6-11
CLUTCH PEDAL - INSTALLATION.........6-15
CLUTCH PEDAL - REMOVAL.............6-15
CLUTCH PEDAL POSITION SWITCH -
DESCRIPTION........................6-17
CLUTCH PEDAL POSITION SWITCH -
OPERATION..........................6-17
CLUTCH RELAY - DESCRIPTION, A/C
COMPRESSOR.......................24-17
CLUTCH RELAY - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-17
CLUTCH RELAY - INSTALLATION, A/C
COMPRESSOR.......................24-18
CLUTCH RELAY - OPERATION, A/C
COMPRESSOR.......................24-17
CLUTCH RELAY - REMOVAL, A/C
COMPRESSOR.......................24-18
CLUTCH RELEASE BEARING -
INSTALLATION........................6-12
CLUTCH RELEASE BEARING - REMOVAL . . . 6-12
COAT FINISH - DESCRIPTION, BASE
COAT/CLEAR.......................23-129
COAT FINISH - OPERATION, BASE
COAT/CLEAR.......................23-129
COAT HOOK - INSTALLATION..........23-125
COAT HOOK - REMOVAL..............23-124
COAT/CLEAR COAT FINISH -
DESCRIPTION, BASE.................23-129
COAT/CLEAR COAT FINISH - OPERATION,
BASE.............................23-129
CODE - DESCRIPTION, PAINT..........23-129
CODE PLATE - DESCRIPTION, BODY....Intro.-4
CODES - DESCRIPTION, DIAGNOSTIC
TROUBLE............................25-2
CODES, SPECIFICATIONS - 2002 BR/BE
PAINT COLOR......................23-129
COIL - DIAGNOSIS AND TESTING, A/C
COMPRESSOR CLUTCH...............24-13
COIL RESISTANCE, 5.9L ENGINES -
IGNITION............................8I-3
COIL RESISTANCE, 8.0L V-10 ENGINE -
IGNITION............................8I-4
COLOR CODES, SPECIFICATIONS - 2002
BR/BE PAINT.......................23-129
COLUMN - DESCRIPTION...............19-6
COLUMN OPENING COVER -
INSTALLATION, STEERING............23-114
COLUMN OPENING COVER - REMOVAL,
STEERING.........................23-113
COMBINATION FLASHER - DESCRIPTION . . . 8L-7
COMBINATION FLASHER -
INSTALLATION........................8L-9
COMBINATION FLASHER - OPERATION....8L-7
COMBINATION FLASHER - REMOVAL
......8L-8
COMBINATION VALVE - DESCRIPTION
......5-8
COMBINATION VALVE - DIAGNOSIS AND
TESTING
.............................5-9
COMBINATION VALVE - INSTALLATION
......5-9
COMBINATION VALVE - OPERATION
........5-9
COMBINATION VALVE - REMOVAL
.........5-9
COMBUSTION PRESSURE LEAKAGE -
DIAGNOSIS AND TESTING, CYLINDER
. . 9-64,9-9
COMPASS CALIBRATION - STANDARD
PROCEDURE
.........................8M-4
COMPASS DEMAGNETIZING -
STANDARD PROCEDURE
...............8M-5
COMPASS MINI-TRIP COMPUTER -
DIAGNOSIS AND TESTING
.............8M-10
COMPASS VARIATION ADJUSTMENT -
STANDARD PROCEDURE
...............8M-4
COMPASS/MINI-TRIP COMPUTER -
DESCRIPTION
........................8M-9
COMPASS/MINI-TRIP COMPUTER -
INSTALLATION
......................8M-11COMPASS/MINI-TRIP COMPUTER -
OPERATION.........................8M-9
COMPASS/MINI-TRIP COMPUTER -
REMOVAL..........................8M-11
COMPRESSION PRESSURE - DIAGNOSIS
AND TESTING, CYLINDER............9-64,9-9
COMPRESSOR - DESCRIPTION, A/C......24-46
COMPRESSOR - DIAGNOSIS AND
TESTING, A/C.......................24-47
COMPRESSOR - INSTALLATION, A/C.....24-48
COMPRESSOR - OPERATION, A/C........24-46
COMPRESSOR - REMOVAL, A/C.........24-47
COMPRESSOR CLUTCH - DESCRIPTION,
A/C................................24-11
COMPRESSOR CLUTCH - INSPECTION,
A/C................................24-15
COMPRESSOR CLUTCH - INSTALLATION,
A/C................................24-15
COMPRESSOR CLUTCH - OPERATION,
A/C................................24-13
COMPRESSOR CLUTCH - REMOVAL, A/C . . 24-13
COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE, A/C...........24-13
COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING, A/C..........24-13
COMPRESSOR CLUTCH RELAY -
DESCRIPTION, A/C...................24-17
COMPRESSOR CLUTCH RELAY -
DIAGNOSIS AND TESTING, A/C..........24-17
COMPRESSOR CLUTCH RELAY -
INSTALLATION, A/C...................24-18
COMPRESSOR CLUTCH RELAY -
OPERATION, A/C.....................24-17
COMPRESSOR CLUTCH RELAY -
REMOVAL, A/C......................24-18
COMPUTER - DESCRIPTION, COMPASS/
MINI-TRIP..........................8M-9
COMPUTER - DIAGNOSIS AND TESTING,
COMPASS MINI-TRIP.................8M-10
COMPUTER - INSTALLATION, COMPASS/
MINI-TRIP.........................8M-11
COMPUTER - OPERATION, COMPASS/
MINI-TRIP..........................8M-9
COMPUTER - REMOVAL, COMPASS/
MINI-TRIP.........................8M-11
CONDENSER - DESCRIPTION, A/C.......24-49
CONDENSER - INSTALLATION, A/C.......24-50
CONDENSER - OPERATION, A/C.........24-49
CONDENSER - REMOVAL, A/C..........24-49
CONDITIONER - DESCRIPTION, HEATER
AND AIR ............................24-1
CONDITIONER - OPERATION, HEATER
AND AIR ............................24-1
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITH AIR..........7-76
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-77
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH AIR..........7-73
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-76
CONDITIONS - DIAGNOSIS AND
TESTING, SPARK PLUG................8I-17
CONNECT FITTING - DESCRIPTION,
QUICK.............................14-24
CONNECTING ROD - CLEANING, PISTON
. . 9-169,
9-39,9-94
CONNECTING ROD - DESCRIPTION,
PISTON
....................9-165,9-38,9-93
CONNECTING ROD - INSPECTION,
PISTON
.........................9-39,9-94
CONNECTING ROD - INSTALLATION,
PISTON
.........................9-39,9-94
CONNECTING ROD - REMOVAL, PISTON
. . 9-168,
9-38,9-94
CONNECTING ROD BEARING AND
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE
...............9-158
CONNECTING ROD BEARING FITTING -
STANDARD PROCEDURE
............9-29,9-87
CONNECTING RODS, INSPECTION
.......9-169
CONNECTOR - DESCRIPTION, DATA LINK
. 8E-12
CONNECTOR - INSTALLATION
.......8W-01-10
CONNECTOR - OPERATION, DATA LINK
. . . 8E-12
CONNECTOR - REMOVAL
...........8W-01-10
CONNECTOR, GROUND AND SPLICE
INFORMATION - DESCRIPTION
........8W-01-6CONNECTOR/GROUND/SPLICE LOCATION
- DESCRIPTION....................8W-91-1
CONSOLE - DESCRIPTION, OVERHEAD....8M-1
CONSOLE - INSTALLATION, CENTER....23-122
CONSOLE - REMOVAL, CENTER........23-122
CONSOLE ASSEMBLY, ASSEMBLY -
OVERHEAD..........................8M-8
CONSOLE DISASSEMBLY, DISASSEMBLY
- OVERHEAD........................8M-7
CONSOLE INSTALLATION, INSTALLATION
- OVERHEAD........................8M-8
CONSOLE LID - INSTALLATION, CENTER . 23-132
CONSOLE LID - REMOVAL, CENTER.....23-131
CONSOLE REMOVAL, REMOVAL -
OVERHEAD..........................8M-6
CONSOLE SPECIAL TOOL, SPECIAL
TOOLS - OVERHEAD..................8M-9
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- DESCRIPTION, COOLANT RECOVERY.....7-40
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- INSTALLATION, COOLANT RECOVERY....7-41
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- OPERATION, COOLANT RECOVERY......7-40
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- REMOVAL, COOLANT RECOVERY........7-40
CONTAINER - 8.0L - DESCRIPTION,
COOLANT RECOVERY..................7-41
CONTAINER - 8.0L - OPERATION,
COOLANT RECOVERY..................7-41
CONTAMINATION - DIAGNOSIS AND
TESTING, BRAKE FLUID................5-15
CONTAMINATION - DIAGNOSIS AND
TESTING, FLUID..............21-157,21-327
CONTINUITY - STANDARD PROCEDURE,
TESTING.........................8W-01-9
CONTROL - DESCRIPTION, A/C-HEATER . . . 24-18
CONTROL - DIAGNOSIS AND TESTING,
A/C HEATER.........................24-18
CONTROL - INSTALLATION, A/C-HEATER . . 24-19
CONTROL - OPERATION, A/C-HEATER....24-18
CONTROL - REMOVAL, A/C-HEATER......24-19
CONTROL ARM - INSTALLATION, LOWER . . 2-10,
2-20
CONTROL ARM - INSTALLATION, UPPER . . 2-13,
2-19
CONTROL ARM - REMOVAL, LOWER . . 2-10,2-20
CONTROL ARM - REMOVAL, UPPER . . 2-13,2-19
CONTROL CABLE - INSTALLATION,
THROTTLE....................14-110,14-50
CONTROL CABLE - REMOVAL,
THROTTLE....................14-109,14-49
CONTROL INFORMATION (VECI) -
DESCRIPTION, VEHICLE EMISSION.....Intro.-3
CONTROL MODULE - DESCRIPTION,
AIRBAG.............................8O-6
CONTROL MODULE - INSTALLATION,
AIRBAG.............................8O-8
CONTROL MODULE - INSTALLATION,
ENGINE............................8E-14
CONTROL MODULE - OPERATION,
AIRBAG.............................8O-6
CONTROL MODULE - REMOVAL, AIRBAG . . 8O-7
CONTROL MODULE - REMOVAL, ENGINE . . 8E-14
CONTROL MOTOR - DESCRIPTION, IDLE
AIR ...............................14-40
CONTROL MOTOR - OPERATION, IDLE
AIR ...............................14-40
CONTROL SERVO - DESCRIPTION,
SPEED..............................8P-6
CONTROL SERVO - OPERATION, SPEED . . . 8P-6
CONTROL SWITCH - DESCRIPTION,
LUMBAR...........................8N-18
CONTROL SWITCH - OPERATION,
LUMBAR...........................8N-19
CONTROL SWITCH - REMOVAL,
LUMBAR...........................8N-19
CONTROL SYSTEM - DESCRIPTION,
SPEED..............................8P-1
CONTROL SYSTEM - OPERATION, SPEED . . 8P-2
CONTROL SYSTEM - TORQUE, SPEED
.....8P-4
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION
.......................8E-11
CONTROLLER ANTILOCK BRAKE -
INSTALLATION
.......................8E-12
CONTROLLER ANTILOCK BRAKE -
OPERATION
.........................8E-11
CONTROLLER ANTILOCK BRAKE -
REMOVAL
..........................8E-11
BR/BEINDEX 7
Description Group-Page Description Group-Page Description Group-Page
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER....................8L-6
HIGH PRESSURE FUEL LINES -
DESCRIPTION.......................14-78
HIGH PRESSURE FUEL LINES -
OPERATION.........................14-78
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION.......................24-46
HIGH PRESSURE RELIEF VALVE -
OPERATION.........................24-47
HIGH PRESSURE SWITCH -
DESCRIPTION, A/C...................24-20
HIGH PRESSURE SWITCH - DIAGNOSIS
AND TESTING, A/C...................24-20
HIGH PRESSURE SWITCH -
INSTALLATION, A/C...................24-20
HIGH PRESSURE SWITCH - OPERATION,
A/C................................24-20
HIGH PRESSURE SWITCH - REMOVAL,
A/C................................24-20
HIGH SPEEDS - DESCRIPTION, TIRE
PRESSURE..........................22-7
HIGH-PRESSURE FUEL LINE LEAKS -
DIAGNOSIS AND TESTING.............14-78
HINGE - INSTALLATION.....23-100,23-72,23-80
HINGE - REMOVAL........23-100,23-72,23-79
HITCH - INSTALLATION, TRAILER.........13-11
HITCH - REMOVAL, TRAILER...........13-11
HOISTING - STANDARD PROCEDURE.......0-9
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-17
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-18
HOLDDOWN - OPERATION, BATTERY.....8F-17
HOLDDOWN - REMOVAL, BATTERY......8F-17
HOLDER - INSTALLATION, CUP........23-110
HOLDER - REMOVAL, CUP............23-109
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-9
HONING - STANDARD PROCEDURE,
CYLINDER BORE..................9-11,9-65
HOOD - INSTALLATION...............23-101
HOOD - REMOVAL...................23-101
HOOK - INSTALLATION, COAT..........23-125
HOOK - INSTALLATION, FRONT TOW.....13-10
HOOK - REMOVAL, COAT.............23-124
HOOK - REMOVAL, FRONT TOW.........13-10
HORN - DESCRIPTION.............8H-1,8H-2
HORN - DIAGNOSIS AND TESTING.......8H-2
HORN - INSTALLATION.................8H-3
HORN - OPERATION...............8H-1,8H-2
HORN - REMOVAL....................8H-2
HORN RELAY - DESCRIPTION.......8W-97-12
HORN RELAY - DESCRIPTION...........8H-3
HORN RELAY - DIAGNOSIS AND
TESTING........................8W-97-12
HORN RELAY - DIAGNOSIS AND
TESTING............................8H-3
HORN RELAY - INSTALLATION.......8W-97-12
HORN RELAY - INSTALLATION...........8H-4
HORN RELAY - OPERATION.............8H-3
HORN RELAY - REMOVAL..........8W-97-12
HORN RELAY - REMOVAL..............8H-4
HORN SWITCH - DESCRIPTION..........8H-4
HORN SWITCH - DIAGNOSIS AND
TESTING............................8H-5
HORN SWITCH - OPERATION............8H-5
HORN SWITCH - REMOVAL.............8H-5
HOSE CLAMPS - DESCRIPTION...........7-4
HOSE CLAMPS - OPERATION.............7-4
HOSE WITH AIR CONDITIONING -
INSTALLATION, WATER PUMP BYPASS....7-76
HOSE WITH AIR CONDITIONING -
REMOVAL, WATER PUMP BYPASS........7-73
HOSE WITHOUT AIR CONDITIONING -
INSTALLATION, WATER PUMP BYPASS....7-77
HOSE WITHOUT AIR CONDITIONING -
REMOVAL, WATER PUMP BYPASS........7-76
HOSES - PRESSURE - DESCRIPTION
.....19-39
HOSES - PRESSURE - OPERATION
.......19-39
HOSES - RETURN - DESCRIPTION
.......19-39
HOSES - RETURN - OPERATION
.........19-39
HOSES/LINES/TUBES PRECAUTIONS -
CAUTION, REFRIGERANT
..............24-43HOSES/TUBES - DESCRIPTION, WASHER . . 8R-8
HOSES/TUBES - OPERATION, WASHER....8R-8
HOUSING - ASSEMBLY, HVAC...........24-36
HOUSING - DIAGNOSIS AND TESTING,
CLUTCH..............................6-9
HOUSING - DISASSEMBLY, HVAC........24-35
HOUSING - INSTALLATION, CLUTCH......6-11
HOUSING - INSTALLATION, GEAR........9-188
HOUSING - INSTALLATION, HVAC........24-36
HOUSING - REMOVAL, CLUTCH..........6-11
HOUSING - REMOVAL, GEAR...........9-187
HOUSING - REMOVAL, HVAC...........24-34
HOUSING BUSHING - INSTALLATION,
EXTENSION..................21-156,21-326
HOUSING BUSHING - REMOVAL,
EXTENSION..................21-156,21-326
HOUSING BUSHING AND SEAL -
INSTALLATION, EXTENSION.....21-460,21-497
HOUSING BUSHING AND SEAL -
REMOVAL, EXTENSION.........21-460,21-497
HOUSING COVER - INSTALLATION, GEAR . 9-190
HOUSING COVER - REMOVAL, GEAR.....9-189
HOUSING FLUID LEAK - DIAGNOSIS AND
TESTING, CONVERTER.........21-101,21-273
HOUSING INLET BAFFLE -
INSTALLATION, HVAC.................24-36
HOUSING INLET BAFFLE - REMOVAL,
HVAC..............................24-35
HOUSING PLUG - INSTALLATION,
STEERING GEAR.......................19-30
HOUSING PLUG - REMOVAL, STEERING
GEAR..............................19-29
HOUSING SEAL - INSTALLATION,
EXTENSION..................21-156,21-327
HOUSING SEAL - NV4500 -
INSTALLATION, ADAPTER..............21-42
HOUSING SEAL - NV4500 -
INSTALLATION, EXTENSION............21-42
HOUSING SEAL - NV4500 - REMOVAL,
ADAPTER...........................21-42
HOUSING SEAL - NV4500 - REMOVAL,
EXTENSION.........................21-42
HOUSING SEAL - NV5600 -
INSTALLATION, ADAPTER..............21-85
HOUSING SEAL - NV5600 -
INSTALLATION, EXTENSION............21-85
HOUSING SEAL - NV5600 - REMOVAL,
ADAPTER...........................21-85
HOUSING SEAL - NV5600 - REMOVAL,
EXTENSION.........................21-85
HOUSING SEAL - REMOVAL,
EXTENSION..................21-156,21-326
HUB / BEARING - INSTALLATION......2-17,2-9
HUB / BEARING - REMOVAL..........2-16,2-9
HVAC HOUSING - ASSEMBLY...........24-36
HVAC HOUSING - DISASSEMBLY........24-35
HVAC HOUSING - INSTALLATION........24-36
HVAC HOUSING - REMOVAL............24-34
HVAC HOUSING INLET BAFFLE -
INSTALLATION.......................24-36
HVAC HOUSING INLET BAFFLE -
REMOVAL..........................24-35
HVAC SYSTEM AIRFLOW - DESCRIPTION . 24-30
HYDRAULIC BOOSTER - DIAGNOSIS
AND TESTING........................5-18
HYDRAULIC LIFTERS - CLEANING
....9-37,9-92
HYDRAULIC LIFTERS - INSTALLATION
. 9-37,9-92
HYDRAULIC LIFTERS - REMOVAL
....9-37,9-92
HYDRAULIC PRESSURE TEST -
DIAGNOSIS AND TESTING
.......21-270,21-98
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS
..............21-132,21-302
HYDRAULIC TAPPETS - DIAGNOSIS AND
TESTING
........................9-36,9-91
HYDRAULIC/MECHANICAL -
DESCRIPTION
.........................5-4
HYDRAULIC/MECHANICAL - WARNING
.....5-4
HYDROMETER TEST - STANDARD
PROCEDURE
........................8F-11
HYDROSTATIC LOCK - STANDARD
PROCEDURE
................9-11,9-122,9-66
IDENTIFICATION - DESCRIPTION,
FASTENER
.........................Intro.-6
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION
.............8W-01-6
IDENTIFICATION LAMP - INSTALLATION,
OUTBOARD
.........................8L-29IDENTIFICATION LAMP - REMOVAL,
OUTBOARD.........................8L-28
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-1
IDENTIFICATION PLATE - DESCRIPTION,
EQUIPMENT.......................Intro.-3
IDLE AIR CONTROL MOTOR -
DESCRIPTION.......................14-40
IDLE AIR CONTROL MOTOR -
OPERATION.........................14-40
IGNITION - SPECIFICATIONS, TORQUE.....8I-2
IGNITION CIRCUIT SENSE -
DESCRIPTION.......................8E-17
IGNITION CIRCUIT SENSE - OPERATION . . 8E-19
IGNITION COIL RESISTANCE, 5.9L
ENGINES............................8I-3
IGNITION COIL RESISTANCE, 8.0L V-10
ENGINE..............................8I-4
IGNITION SWITCH - DESCRIPTION.......19-11
IGNITION SWITCH - DESCRIPTION,
KEY-IN..............................19-9
IGNITION SWITCH - DIAGNOSIS AND
TESTING...........................19-11
IGNITION SWITCH - INSTALLATION......19-12
IGNITION SWITCH - OPERATION........19-11
IGNITION SWITCH - REMOVAL..........19-12
IGNITION SWITCH AND KEY LOCK
CYLINDER - DIAGNOSIS AND TESTING....19-9
IGNITION TIMING, SPECIFICATIONS.......8I-4
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-13
INDEPENDENT FRONT SUSPENSION,
SPECIAL TOOLS.......................2-9
INDICATOR - DESCRIPTION, ABS........8J-14
INDICATOR - DESCRIPTION, AIRBAG.....8J-15
INDICATOR - DESCRIPTION, BRAKE/
PARK BRAKE........................8J-15
INDICATOR - DESCRIPTION, CHECK
GAUGES............................8J-17
INDICATOR - DESCRIPTION, CRUISE.....8J-18
INDICATOR - DESCRIPTION, GEAR
SELECTOR..........................8J-20
INDICATOR - DESCRIPTION, HIGH BEAM . . 8J-21
INDICATOR - DESCRIPTION, LOW FUEL . . . 8J-22
INDICATOR - DESCRIPTION, OVERDRIVE
OFF ...............................8J-26
INDICATOR - DESCRIPTION, SEATBELT . . . 8J-27
INDICATOR - DESCRIPTION, SERVICE
REMINDER..........................8J-27
INDICATOR - DESCRIPTION, TRANS
OVERTEMP.........................8J-31
INDICATOR - DESCRIPTION, TURN
SIGNAL............................8J-32
INDICATOR - DESCRIPTION, UPSHIFT....8J-32
INDICATOR - DESCRIPTION, VTSS........8Q-3
INDICATOR - DESCRIPTION, WAIT-TO-
START .............................8J-34
INDICATOR - DESCRIPTION, WASHER
FLUID..............................8J-35
INDICATOR - DESCRIPTION, WATER-IN-
FUEL..............................8J-36
INDICATOR - DIAGNOSIS AND TESTING,
BRAKE.............................8J-16
INDICATOR - DIAGNOSIS AND TESTING,
FOUR-WHEEL DRIVE..................8J-29
INDICATOR - DIAGNOSIS AND TESTING,
HIGH BEAM.........................8J-21
INDICATOR - DIAGNOSIS AND TESTING,
TURN SIGNAL
.......................8J-32
INDICATOR - DIAGNOSIS AND TESTING,
VTSS
...............................8Q-4
INDICATOR - DIAGNOSIS AND TESTING,
WASHER FLUID
......................8J-35
INDICATOR - OPERATION, ABS
..........8J-14
INDICATOR - OPERATION, AIRBAG
.......8J-15
INDICATOR - OPERATION, BRAKE/PARK
BRAKE
.............................8J-15
INDICATOR - OPERATION, CHECK
GAUGES
............................8J-17
INDICATOR - OPERATION, CRUISE
.......8J-18
INDICATOR - OPERATION, GEAR
SELECTOR
..........................8J-21
INDICATOR - OPERATION, HIGH BEAM
....8J-21
INDICATOR - OPERATION, LOW FUEL
.....8J-22
INDICATOR - OPERATION, OVERDRIVE
OFF
...............................8J-26
INDICATOR - OPERATION, SEATBELT
.....8J-27
16 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page