2002.5 Peugeot 406 gearbox

12YOUR 406 AT A GLANCE
THE AUTOMATIC AUTOADAPTIVE GEARBOX
Moving Off
To move off from position P:
 It is essential to press the brake pedal to exit position P(shift lock)
 Select the required function (R,D,3,2or 1), then gradually release the pressure on the brake pedal; the vehicle
will move off immediately.
You can also move off from position N:
 Release the handbrake, with your foot on the brake.
 Select the required function (R, D, 3, 2 or 1)then gradually release the pressure on the brake pedal; the ve hicle
will move off immediately.
The four speed automaticgearbox provides the comfort of integral automatic regulation, enhanced by a sport
programme (switch A) and a snowprogramme (switch B).
Gear selection gate  Move the lever in the gate to select one of the functions.
Once it has been selected, the indicator light for that fu nction illuminates on the instrument panel.
P ark (parking): for parkingthe vehicle and startingthe engine, with the handbrake on or off.
R everse: for reversing. Select this function with the vehicle stationary and the eng ine at idle.
N eutral: for startingthe engine and for parking,with the handbrake on.
D rive: for driving in autoadaptive mode (automatic changing of the four gears).
3: for urban driving or driving on winding roads,(automatic changing of the first three gears only).
2: for driving on mountain roads or for towing a trailer (automatic changing of the first two gears only).
1: for tackling steep gradients (selection of first gear only).
Special feature of the gearbox
(1.8 litre, 2 litre petrol and 2
litre turbo diesel HDI)
Selection of first gear is by pres
sing switch Cwith the gear lever
in position 2.
To change out of first gear, press
switch Cagain or operate the
lever.
V6 engine 1.8 litre, 2 litre petrol and 2 litre
turbo diesel HDI engines
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146

29-07-2002
80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
SERVICE LEVELS
Each vehicle has its own servicing cycle, based upon
the engine type.
The servicing cycle consists of alternating 2 types of service A and C , intermediate visits, and a few additional operations
depending on your vehicle; these correspond to key stages in the life of your 406.
Level B service is designed for less recent vehicles.
When the first service is carried out and at each subseq uent service, your dealer will advise you of the type and
content of the next service due.
MAINTENANCE OF YOUR 406
20
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol eng ine.Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,00 0 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
* Whichever comes first.

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MAINTENANCE OF YOUR 40621
80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,
000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 mil es (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
+ replacement of air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.

29-07-2002
MAINTENANCE OF YOUR 406
22
Automatic gearbox oil every 2 years or 36,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning : only use 5W 40 oil for 2.2 litre HDI engines. Intermediate topup
visit
MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,0
00 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit
from the warranty.
+ maintenance of particulate
emission filter
(except 2 litre HDI 90 bhp) + maintenance of
particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first.

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MAINTENANCE OF YOUR 40623

All driving conditions. o Arduous conditions
A AND C SERVICES AND THE INTERMEDIATE VISIT
Oil filter Fuel filter (Petrol only) Fuel filter element (Diesel only) Air filter element Spark plugs (Petrol only)HPI
Operation of lights and indicators Condition of glass, headlamp & light lenses and mirrors Horn Windscreen washer jets Condition of wiper blades Condition and tension of the ancillary drive belts Handbrake Condition of hydraulic circuits (hoses and covers) Condition of rubber boots and gaiters Brake pads o Play in hubs, link rods, ball joints, flexible mountings Shock absorbers Rear drum brake lining wear Condition and pressure of tyres (including spare wheel) Emission control check (Petrol only) Smoke opacity (Diesel only) Pollen filter (according to specification)o Visual check of the whole vehicle
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
Courtesy vehicle
SERVICE
Level
Operation Description of Operation First Service
A C Intermediate
Engine oil Bleed fuel filter (Diesel only)
Engine oil (check + topup) Gearbox level (check + topup) Battery level (check + topup) if cap is removable Front/rear screen wash level (check + topup) Coolant level (check + topup) Brake fluid level (check + topup) Power steering fluid level (check + topup, according to specifica tion)

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25
MAINTENANCE OF YOUR 406
Recommendations for
approved lubricants
The oils which appear in the table
opposite are suitable for most pur
poses.
The diagram opposite states the
optimum range of viscosity depen
ding on the temperatures at which
the oils are to be used.
It is also possible to use synthetic
oils of `superior quality'.
In the absence of semisynthetic or
synthetic oils, oils of API SH/SJ qua
lity (for petrol engines), or CD/CF
quality (for diesel engines) may be
used by following the 'Arduous
Conditions' servicing schedule, which
specifies shorter service intervals.
Do not hesitate to ask for advice
from a Peugeot dealer to maintain
driving pleasure and to minimise the
maintenance cost of your vehicle.
For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV 75W80W PR 9736.41 75W80
Automatic ONLY
Gearbox PR 9736.22
4HP20–AL4 ATF 4HP20–AL4
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Power steering FLUIDE DA PR 9730. A1*
Brake fluid PEUGEOT DOT4
Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000ONLYProtection to minus 35 degrees Celsius
* Only for extremely cold countries. Other approved products

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YOUR 406 IN DETAIL127
1
Fuel filler cap warning light.
2 Door open warning light.
3 Dipped beam headlamps
indicator light.
4 Main beam headlamps indicator
light.
5 Rev. counter.
6 Lefthand direction indicator.
7 Central (STOP) warning light.
8 Low fuel level warning light.
9 Fuel gauge. 10
Service indicator, oil level
and total distance recorder.
11 Righthand direction indicator.
12 Speedometer.
13 Clogging of the particulate
emission filter warning light
(Diesel).
14 Front fog lamp indicator light.
15 Rear fog lamp indicator light.
16 Dynamic stability control
(ASR/ESP) indicator light
(petrol versions only). 17
Low coolant level warning light.
18 Coolant temperature indicator.
19 Trip recorder zero reset.
20 Handbrake and low brake fluid
level warning light.
21 Seat belt not fastened warning
light.
22 Air bags warning light.
23 ABS system warning light.
24 Engine diagnostics warning
light.
25 Battery charge warning light.
26 Diesel engine preheating
indicator light.
27 Passenger air bag disarming
warning light.
28 Water in diesel filter warning
light.
29 Front brake pad wear warning
light.
30 Engine oil pressure warning
light.
31 Operating programmes.
32 Gear lever position indicator.
33 Electronic immobiliser warning
light.
34 Lighting rheostat.
35 Engine oil temperature.
INSTRUMENT PANEL DIALS: AUTOMATIC GEARBOX

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DRIVING YOUR 406
146
THE AUTOMATIC AUTOADAPTIVE GEARBOX
The
4gear automatic gearbox provides the comfort of integral automatic reg
ulation, enhanced by a sport programme (switchA) and a snow programme
(switch B).
Gear selection gate
– Move the lever in the gate to select one of the functions. Once the position has
been selected, the indicator light for that function is di splayed on the
instrument panel.
P ark (parking): for immobilisingthe vehicle and for startingthe engine, with the
handbrake on or off.
R everse: to drive in reverse gear(select this position when the vehicle is
stationary, engine at idle).
N eutral: for starting the engine and forparking, with the handbrake on.
D rive: to drive in autoadaptive mode (with automatic changing of the four
gears).
3 : for urban driving or for driving on winding roads(automatic changing of the
first three gears only).
2 : for mountain roads or for towing a trailer (automatic changing of the first
two gears only).
1 : for tackling steep gradients (selection of first gear only).
Special feature of the gearbox (1.8 and 2 litre petrol engi nes, 2 litre turbo
diesel HDI engine)
Selection of first gear is by pressing switch C, with the lever in position 2.
To change out of first gear, press switch Cagain or move the selector lever.
V6 Engine
1.8 litre and 2 litre petrol
engines, 2 litre turbo diesel
HDI engine