2001 TOYOTA SEQUOIA overheating

B17411
ECM Connector
E1AIDI
A16555
AIR INJ CHECK
AIR PUMP............................ON
EASV ............................OPEN
ASV1. .............................OPEN
ASV2...............................OPEN
A/F BANK1.......................19.05
A/F BANK2.......................19.05
PRESSURE....................17 kPa
PULSATION..............25.39 kPa
AI STATUS...........................OK
Remaining Time 05 sec.
Press [EXIT] to quit
Example: 80% Duty Signal5 V/DIV.
GND
20 ms/DIV.
± DIAGNOSTICSENGINE
DI±237
431 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
The diagnostic information output from the AID can be confirmed by connecting an oscilloscope to the diag-
nostic information terminal of the AID. It narrows the trouble area to read the waveform on the oscilloscope
when performing the AI system intrusive operation function provided in the SYSTEM CHECK.
(1) Start the engine and warm it up.
(2) Turn the ignition switch to OFF.
(3) Connect a hand±held tester to the DLC3.
(4) Connect an oscilloscope probe to the AIDI terminal
of the ECM.
(5) Start the engine and turn the tester ON.
(6) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ CHECK / MANUAL OPERATION
/ OPERATION 1 and 2.
HINT:
OPERATION 1: AP: OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 2: AP: ON, EASV:OPEN, ASV1:OPEN,
ASV2:OPEN
(7) Monitor the voltage output of the AID (duty ratio sig-
nal).
Oscilloscope range:
ItemsContents
TerminalsCH1: AIDI ± E1
Equipment Settings5 V/Division, 20 to 40 ms/Division
ConditionsIdling
NOTICE:

This AIR INJECTION CHECK only allows technicians to operate the AI system for 5 seconds.
Furthermore, the check can be performed 4 times a trip. If the test is repeated, intervals of at
least 30 seconds are required between checks.
While the AI system operation using the hand±held tester is prohibited, the tester displays the
prohibition (WAIT or ERROR). If the ERROR (AI STATUS NG) is displayed on the tester, stop the
engine for 10 minutes and then try again.

Performing the AIR INJ CHECK over and over again may cause the damage in the secondary
air injection system. If necessary, put an interval of several minutes between tests to prevent
overheating the system.

B17411
ECM Connector
E1AIDI
A16555
AIR INJ CHECK
AIR PUMP............................ON
EASV ............................OPEN
ASV1. .............................OPEN
ASV2...............................OPEN
A/F BANK1.......................19.05
A/F BANK2.......................19.05
PRESSURE....................17 kPa
PULSATION..............25.39 kPa
AI STATUS...........................OK
Remaining Time 05 sec.
Press [EXIT] to quit
Example: 80% Duty Signal5 V/DIV.
GND
20 ms/DIV. DI±244
± DIAGNOSTICSENGINE
438 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
The diagnostic information output from the AID can be confirmed by connecting an oscilloscope to the diag-
nostic information terminal of the AID. It narrows the trouble area search to read the waveform on the oscillo-
scope when performing the AI system intrusive operation function provided in the SYSTEM CHECK.
(1) Start the engine and warm it up.
(2) Turn the ignition switch to OFF.
(3) Connect a hand±held tester to the DLC3.
(4) Connect an oscilloscope probe to the AIDI terminal
of the ECM.
(5) Start the engine and turn the tester ON.
(6) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ SYSTEM.
(7) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ CHECK / MANUAL OPERATION
/ OPERATION 1 and 2.
HINT:
OPERATION 1: AP: OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 2: AP: ON, EASV:OPEN, ASV1:OPEN,
ASV2:OPEN
(8) Monitor the voltage output of the AID (duty ratio sig-
nal).
Oscilloscope range:
ItemsContents
TerminalsCH1: AIDI ± E1
Equipment Settings5 V/Division, 20 to 40 ms/Division
ConditionsIdling
NOTICE:

This AIR INJECTION CHECK only allows technicians to operate the AI system for 5 seconds.
Furthermore, the check can be performed 4 times a trip. If the test is repeated, intervals of at
least 30 seconds are required between checks.
While the AI system operation using the hand±held tester is prohibited, the tester displays the
prohibition (AI STATUS NG) or ERROR. At this time stop the engine for 10 minutes and then try
again.

Performing the AIR INJ CHECK over and over again may cause the damage in the secondary
air injection system. If necessary, put an interval of several minutes between tests to prevent
overheating the system.

Example: 80% Duty Signal5 V/DIV.
GND
20 ms/DIV. DI±346
± DIAGNOSTICSENGINE
540 Author: Date:
2005 SEQUOIA (RM1146U)
(1) Monitor the voltage output of the AID (duty ratio sig-
nal).
Oscilloscope range:
ItemsContents
TerminalsCH1: AIDI ± E1
Equipment Settings5 V/Division, 20 to 40 ms/Division
ConditionsIdling
NOTICE:

This AIR INJECTION CHECK only allows technicians to operate the AI system for 5 seconds.
Furthermore, the check can be performed 4 times a trip. If the test is repeated, intervals of at
least 30 seconds are required between checks.
While the AI system operation using the hand±held tester is prohibited, the tester displays the
prohibition (WAIT or ERROR). If the ERROR (AI STATUS NG) is displayed on the tester, stop the
engine for 10 minutes and then try again.

Performing the AIR INJ CHECK over and over again may cause the damage in the secondary
air injection system. If necessary, put an interval of several minutes between tests to prevent
overheating the system.

AC2810
DIDKM±01
AC2811
N11084
Wrong Okay
HI LO HILO
± DIAGNOSTICSAIR CONDITIONING SYSTEM
DI±2297
2491 Author: Date:
2005 SEQUOIA (RM1146U)
AIR CONDITIONING SYSTEM
PRECAUTION
1. DO NOT HANDLE REFRIGERANT IN AN ENCLOSED
AREA OR NEAR AN OPEN FLAME
2. ALWAYS WEAR EYE PROTECTION
3. BE CAREFUL NOT TO GET LIQUID REFRIGERANT IN
YOUR EYES OR ON YOUR SKIN
If liquid refrigerant gets in your eyes or on your skin:
(a) wash the area with lots of cool water.
CAUTION:
Do not rub your eyes or skin.
(b) apply clean petroleum jelly to the skin.
(c) go immediately to a hospital or see a physician for profes-
sional treatment.
4. NEVER HEAT CONTAINER OR EXPOSE IT TO NAKED
FLAME
5. BE CAREFUL NOT TO DROP CONTAINER OR APPLY
PHYSICAL SHOCKS TO IT
6. DO NOT OPERATE COMPRESSOR WITHOUT
ENOUGH REFRIGERANT IN REFRIGERATION SYS-
TEM
If there is not enough refrigerant in the refrigerant system, oil lu-
brication will be insufficient and compressor burnout may occur.
Necessary care should be taken to avoid this.
7. DO NOT OPEN HIGH PRESSURE MANIFOLD VALVE
WHILE COMPRESSOR IS OPERATE
Open and close only the low pressure valve. If the high pressure
valves are opened, refrigerant flows in the reverse direction
causing the charging cylinder to rupture.
8. BE CAREFUL NOT TO OVERCHARGE SYSTEM WITH
REFRIGERANT
If refrigerant is overcharged, it causes problems such as insuffi-
cient cooling, poor fuel economy, engine overheating etc.

AC2810
AC1JS±06
AC2811
N11084
Wrong Okay
HI LO HILO
± AIR CONDITIONINGAIR CONDITIONING SYSTEM
AC±1
3728 Author: Date:
2005 SEQUOIA (RM1146U)
AIR CONDITIONING SYSTEM
PRECAUTION
1. DO NOT HANDLE REFRIGERANT IN AN ENCLOSED
AREA OR NEAR AN OPEN FLAME
2. ALWAYS WEAR EYE PROTECTION
3. BE CAREFUL NOT TO GET LIQUID REFRIGERANT IN
YOUR EYES OR ON YOUR SKIN
If liquid refrigerant gets in your eyes or on your skin.
(a) Wash the area with lots of cool water.
CAUTION:
Do not rub your eyes or skin.
(b) Apply clean petroleum jelly to the skin.
(c) Go immediately to a physician or hospital for professional
treatment.
4. NEVER HEAT CONTAINER OR EXPOSE IT TO OPEN
FLAME
5. BE CAREFUL NOT TO DROP CONTAINER OR NOT TO
APPLY PHYSICAL SHOCKS TO IT
6. DO NOT OPERATE COMPRESSOR WITHOUT
ENOUGH REFRIGERANT IN REFRIGERATION SYS-
TEM
If there is not enough refrigerant in the refrigerant system, oil lu-
brication will be insufficient and compressor burnout may occur.
Necessary care should be taken to avoid this.
7. DO NOT OPEN PRESSURE MANIFOLD VALVE WHILE
COMPRESSOR IS OPERATING
If the high pressure valve is opened, refrigerant flows in the re-
verse direction and could cause the charging cylinder to rup-
ture, so open and close only the low pressure valve.
8. BE CAREFUL NOT TO OVERCHARGE SYSTEM WITH
REFRIGERANT
If refrigerant is overcharged, it causes problems such as insuffi-
cient cooling, poor fuel economy, engine overheating, etc.

05_SEQUOIA_U (L/O 0408)
70
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
To turn on the seat heater, push the
switches (ªLº switch for the driver 's
seat and ªRº switch for the front pas-
senger 's seat).
At this time, the indicator light will illumi-
nate to indicate the seat heater is operat-
ing.
The seat heater switches have the follow-
ing positions.
ªHIºÐHigh heating temperature
ªLOºÐLow heating temperature
The key must be in the ªONº position to
operate seat heaters.
Pushing lightly on the opposite side will
turn it off.
CAUTION
Occupants must use caution when op-
erating the seat heater because it
may make them feel too hot or cause
burns at low temperatures (erythema,
varicella). Use extra caution for;

Babies, small children, elderly per-
sons, sick persons or persons with
physical disabilities

Persons who have delicate skin

Persons who are exhausted

Person who have taken alcohol or
drugs which induce sleep (sleeping
drug, cold remedy, etc.)
To prevent the seat overheating, do
not use the seat heater with a blan-
ket, cushion, or other insulating ob-
jects which cover the seat.
NOTICE

Do not put unevenly weighed ob-
jects on the seat and do not stick
sharp objects (needles, nails, etc.)
into the seat.

When cleaning the seats, do not
use organic substances (paint thin-
ner, benzine, alcohol, gasoline,
etc.). They may damage the heater
and seat surface.

To prevent the battery from being
discharge, turn the switch off when
the engine is not running.
Seat heaters

05_SEQUOIA_U (L/O 0408)
176
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
(f) Using the ª3º, ª2º and ªLº, posi-
tions
The ª3º, ª2º and ªLº positions are used for
strong engine braking as described pre-
viously.
With the selector lever in ª3º, ª2º or
ªSHIFT Lº switch depressed, the vehicle
can start just as if the lever was in ªDº.
With the selector lever in ª3º or ª2º, the
vehicle will start in first gear and automat-
ically shift to second gear.
With the ªSHIFT Lº switch depressed, the
transmission is engaged in first gear.NOTICE

Be careful not to over±rev the en-
gine. Watch the tachometer to keep
engine rpm from going into the red
zone. The approximate maximum al-
lowable speed for each position is
given above for your reference:
Two±wheel drive models
ª3º 135 km/h (84 mph). . . . . . .
ª2º 90 km/h (56 mph). . . . . . . .
ªLº 50 km/h (31 mph). . . . . . . .
Four±wheel drive models
ª2WDº or ª4HIº mode
ª3º 135 km/h (84 mph). . . . . . .
ª2º 90 km/h (56 mph). . . . . . . .
ªLº 50 km/h (31 mph). . . . . . . .
ª4LOº mode
ª3º 50 km/h (31 mph). . . . . . . .
ª2º 35 km/h (21 mph). . . . . . . .
ªLº 20 km/h (12 mph). . . . . . . .

Do not continue hill climbing or
hard towing for a long time in the
ª3º, ª2º or ªLº position. This may
cause severe automatic transmis-
sion damage from overheating. To
prevent such damage, ªDº position
should be used in hill climbing or
hard towing.
(g) Backing up
1. Bring the vehicle to a complete stop.
2. With the brake pedal held down with
your foot, shift the selector lever to the
ªRº position.
NOTICE
Never shift into reverse while the ve-
hicle is moving.
(h) Parking
1. Bring the vehicle to a complete stop.
2. With the brake pedal pressed down,
fully depress the parking brake pedal
to apply the parking brake securely.
3. With the brake pedal pressed down,
shift the selector lever to the ªPº posi-
tion.
CAUTION
Never attempt to move the selector
lever into ªPº position under any cir-
cumstances while the vehicle is mov-
ing. Serious mechanical damage and
loss of vehicle control may result.

05_SEQUOIA_U (L/O 0408)
364
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)

Four±wheel drive models onlyÐToyota
recommends not using four±wheel drive
on dry hard±surfaced roads, because
four±wheel driving will cause unneces-
sary noise and wear, and poor fuel
economy.

Four±wheel drive models onlyÐIn cold
temperatures, noise may occur when
driving in two±wheel drive before the
transfer is warmed up. Therefore, first
drive in four±wheel drive until the
transfer is warmed up.

Vehicles with rear height control air
suspension: When driving on a bumpy
road, set the vehicle height to ªHIº in
automatic control mode, then select
manual control mode by pushing the
mode select switch. You should drive
at a speed of less than 30 km/h (18
mph).
CAUTION

Before driving off, make sure that
the parking brake is fully released
and the parking brake reminder
light is off.

Do not leave your vehicle unat-
tended while the engine is running.

Do not rest your foot on the brake
pedal while driving. It can cause
dangerous overheating, needless
wear, and poor fuel economy.

To drive down a long or steep hill,
reduce your speed and downshift.
Remember, if you ride the brakes
excessively, they may overheat and
not work properly.

Be careful when accelerating, up-
shifting, downshifting or braking on
a slippery surface. Sudden accelera-
tion or engine braking, could cause
the vehicle to skid or spin.

Do not drive in excess of the speed
limit. Even if the legal speed limit
permits it, do not drive over 140
km/h (85 mph) unless your vehicle
has high±speed capability tires.
Driving over 140 km/h (85 mph) may
result in tire failure, loss of control
and possible injury. Be sure to con-
sult a tire dealer to determine
whether the tires on your vehicle
are high±speed capability tires or
not before driving at such speeds.

Do not continue normal driving
when the brakes are wet. If they are
wet, your vehicle will require a
longer stopping distance, and it
may pull to one side when the
brakes are applied. Also, the park-
ing brake will not hold the vehicle
securely.