Page 466 of 1943

B04748
B04749
1. +Terminal
2. +Terminal3. ±Terminal
4. ±Terminal
B04750
± INTRODUCTIONFOR ALL OF VEHICLES
IN±13
13 Author: Date:
2001 PRIUS (RM778U)
2. PRECAUTIONS TO BE OBSERVED WHEN INSPECT-
ING OR SERVICING ENGINE COMPARTMENT
The PRIUS, automatically turns the engine ON and OFF when
the ignition switch is set to the ON position provided that the
READY light on the instrument panel is it.
Before inspecting or servicing the engine compartment, there-
fore, remove the ignition switch key.
3. ACTIONS TO BE TAKEN WHEN BATTERIES ARE DE-
PLETED
(a) Actions to be taken when the auxiliary battery is depleted
HINT:
The following phenomena indicate that the auxiliary battery is
depleted:
No display appears on the instrument panel when you
turn the ignition switch to the ON position.
The hybrid system does not start.
The headlights are dark.
The sound from the horn is weak.
NOTICE:
Never use a quick charger.
(1) Move the shift lever to the P position, and engage
the parking brake.
(2) Remove the ignition key plate from the ignition
switch.
(3) Using a booster cable, connect the 12 V battery of
the rescue vehicle and auxiliary battery of the
stalled vehicle, as shown in the illustration.
(4) Start the engine of the rescue vehicle and run the
engine at a speed slightly higher than the idling
speed for 5 minutes to charge the auxiliary battery
of the stalled vehicle.
(5) Turn the ignition switch of the stalled vehicle to the
START position to start the hybrid system.
If the hybrid system fails to start and the master and HV battery
warning lights come on, the HV battery may have been dis-
charged.
(6) Disconnect the booster cable in the reverse way of
the connection procedure.
NOTICE:
If the auxiliary battery needs to be replaced, replace it only
with a 12 V battery specially designed for the use of the
PRIUS.
Page 508 of 1943

MA02F±02
MA±2
± MAINTENANCEINSIDE VEHICLE
55 Author: Date:
2001 PRIUS (RM778U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold±down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
Page 795 of 1943

DI±198
± DIAGNOSTICSHYBRID VEHICLE CONTROL SYSTEM
2001 PRIUS (RM778U)P3107
(DI±242)
Airbag ECU Communication Cir-
cuit MalfunctionWire Harness
Airbag Sensor Assembly
P3108
(DI±244)A/C Amplifier Communication
Circuit MalfunctionWire Harness
A/C AmplifierX
P3109
(DI±245)Brake ECU Communication Cir-
cuit MalfunctionWire Harness
Brake ECU
P3110
(DI±247)IGCT Relay MalfunctionWire Harness
IGCT Relay
P3115
(DI±249)System Main Relay Malfunction
Wire Harness
System Main Relay
HV ECU
P3120
(DI±252)HV Transaxle Malfunction
HV Transaxle
Wire Harness
System Main Relay
P3125
(DI±266)Converter & Inverter Assembly
MalfunctionConverter & Inverter Assembly
Wire Harness
P3130
(DI±302)Inverter Cooling System Mal-
function
Inverter Water Pump
Wire Harness
IG2 Relay
Electric Cooling Fan System
P3135
(DI±305)Circuit Breaker Sensor Malfunc-
tionCircuit Breaker Sensor
Wire Harness
P3140
(DI±307)Interlock Malfunction
Interlock Switch
Inverter Terminal Cover
Converter & Inverter Assembly
Wire Harness
P3145
(DI±310)Vehicle Speed Sensor Circuit
MalfunctionWire HarnessX
*: : Hybrid system warning light lights up. X: Hybrid system warning light does not light up.
Page 905 of 1943

B04757
DI820±01
A14089A14090
± DIAGNOSTICSHV BATTERY CONTROL SYSTEM
DI±315
2001 PRIUS (RM778U)
PRE±CHECK
1. PRECAUTION
(a) To distinguish a trouble and replace a defective part, take
necessary preventive measures against an electric shock
(See page IN±4).
(b) Some portions of the wiring harness in the THS vehicle
have the circuits, to which a high voltage is applied. To
prevent an electrical shock, be sure to observe the follow-
ing:
(1) Wear insulated gloves during inspection.
(2) Remove a service plug and do not start any repair
operation before 5 minutes have passed, then con-
firm that the voltage at the output terminals has
dropped down to 12 V or less.
(3) Use insulated tools during inspection.
(4) When disengaging wiring connectors, hold the con-
nector bodies to avoid pulling the wires. When en-
gaging wiring connectors, be sure to engage them
securely.
(c) Do not leave tools or parts (bolts, nuts, etc.) inside the
cabin.
(d) Do not carry metallic objects such as mechanical pencils
or scales.
2. DIAGNOSIS SYSTEM
(a) Description
The HV Battery ECU has a self±diagnosis system
by which malfunction in the computer itself or in Hy-
brid System is detected and the master warning
light in the combination meter and the Hybrid sys-
tem warning light in the multi±information display
lights up.
Page 1018 of 1943
F12683
Brake ECU
Instrument Panel J/B GAUGE 4
IH L FL Block No. 1
1
BatteryIgnition Switch
2
2
2K2A18
W
3AM1IP1
AABS
2A14 2B F11
C10
J11
J/CB±W
5WA
W±B W±G
2H 2D DC/DC
B±Y
1
FL Block
No. 2 B±G
F131
B11
1C10
C10L2
10
22
5 1
3
6
87
LCommbination
Mater
2B 6
IDBR MAIN DI±442
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM WITH EBD & RBS
2001 PRIUS (RM778U)
ABS Warning Light Circuit
CIRCUIT DESCRIPTION
If the ECU detects trouble, it lights the ABS warning light while at the same time prohibiting ABS control. At
this time, the ECU records a DTC in memory.
Connect terminals Tc and CG of the DLC3 to make the ABS warning light blink and output the DTC.
WIRING DIAGRAM
DI29F±14
Page 1022 of 1943
F12684
Brake Fluid Level
Warning Switch
IG1
Relay FL Block No. 2
Body ECU
Multiplex Communication CircuitR±Y
BrakePKB
E
83
GAUGE5
WJ12
J/C Parking
Brake Switch
2 1
1C10
2A7
LG±R
A 4BRL Brake ECU
W±GB12
6
Battery
IE LBL B12 B1113
R±Y R±Y
R±Y E
J7
J/C
J1
J/C
J11
J/C 2D2B
2H2K
2K5
23 15
2A7 AM1
C10C11C11
143
2
22 2
W±BB±Y
L
BRA A
A
W±BW±B 21 IA2 18
MAIN
B±GFL Block No. 1
111
DC/DC
F13 F11
B8 B8 15 164 Instrument
Panel J/B
LGR GR±B Ignition Switch
Instrument
Panel J/B
Commbination Meter
2B6
IH ID DI±446
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM WITH EBD & RBS
2001 PRIUS (RM778U)
BRAKE Warning Light Circuit
CIRCUIT DESCRIPTION
The BRAKE warning light lights up when the brake fluid is insufficient, the parking brake is applied or the
EBD is defective.
The BRAKE warning light also lights up when DTC No. C1213/63 or C1259/59 is detected, however, the EBD
is not inhibited in this case.
WIRING DIAGRAM
DI29G±14
Page 1032 of 1943
DI7QW±01
F12845
F12874
F12846
Tc
CG
F12873
WL
PGND
± DIAGNOSTICSELECTRIC MOTOR POWER STEERING
DI±459
2001 PRIUS (RM778U)
PRE±CHECK
1. DIAGNOSIS SYSTEM
(a) Check the indicator.
When the ignition switch is turned ON, check that the PS
warning light goes on for 1.5 seconds.
HINT:
If the indicator check result is not normal, proceed to trou-
bleshooting for the PS warning light circuit (See page
DI±486).
When the EMPS system is faulty, the master warning light
in the combination meter and the PS warning light in the
multiinformation display lights up.
(b) In case of not using TOYOTA hand±held tester:
Check the DTC.
(1) Using SST, connect terminals Tc and CG of the
DLC3.
SST 09843±18040
(2) Remove the EMPS ECU with connector still con-
nected.
(3) Connect the both terminals of the 1kW resistance
and LED (Light Emitting Diode) circuit to terminals
WL and PGND of the EMPS ECU.
(4) Turn the ignition switch ON.
(5) Read the DTC from the PS warning light.
Page 1066 of 1943

DI6OY±07
H15218
H10658
DLC3
CG Tc
DI±502
± DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
2001 PRIUS (RM778U)
PRE±CHECK
1. SRS WARNING LIGHT CHECK
(a) Turn the ignition switch to the ON position and check that
the SRS warning light lights up.
(b) Check that the SRS warning light goes out after approx.
6 seconds.
HINT:
When the ignition switch is at ON and the SRS warning
light remains on or flashes, the airbag sensor assembly
has detected a malfunction code.
If, after approx. 6 seconds have elapsed, the SRS warn-
ing light sometimes lights up or the SRS warning light
lights up even when the ignition switch is OFF, a short in
the SRS warning light circuit can be considered likely.
Proceed to ºSRS warning light circuit malfunctionº on
page DI±632.
2. DTC CHECK (Using diagnosis check wire)
(a) Present troubles codes:
Output the DTC.
(1) Turn the ignition switch to the ON position and wait
for approx. 20 seconds.
(2) Using SST, connect terminals Tc and CG of the
DLC3.
SST 09843±18020
NOTICE:
Pay due attention to the terminal connecting position to
avoid a malfunction.
(b) Past troubles codes:
Output the DTC.
(1) Using service wire, connect terminals Tc and CG of
the DLC3.
SST 09843±18020
(2) Turn the ignition switch to the ON position and wait
for approx. 20 seconds.
NOTICE:
Pay due attention to the terminal connecting position to
avoid a malfunction.