ENGINE ± 1NZ-FXE ENGINE62
ENGINE CONTROL SYSTEM
1. General
The engine control system for the 1NZ-FXE engine has following system.
System
Outline
SFI
Sequential Multiport
Fuel InjectionAn L-type SFI system directly detects the intake air volume with a hot-wire
type mass air flow meter.
ESA
Electronic Spark
AdvanceIgnition timing is determined by the ECM based on signals from various
sensors. The ECM corrects ignition timing in response to engine knocking.
VVT-i
Variable Valve
Timing-intelligentControls the intake camshaft to an optimal valve timing in accordance with
the engine condition.
ETCS-i
Electronic
Throttle Control
System-intelligentOptimally controls the throttle valve opening in accordance with the ECM,
and the conditions of the engine and the vehicle, and comprehensively
controls the ISC and cruise control system.
Fuel Pump ControlFuel pump operation is controlled by signal from the ECM.
To stop the fuel pump during operation of the SRS airbag.
Oxygen Sensor Heater
ControlMaintains the temperature of the oxygen sensors at an appropriate level to
increase accuracy of detection of the oxygen concentration in the exhaust gas.
Evaporative Emission
Control
The ECM controls the purge flow of evaporative emissions (HC) in the
charcoal canister in accordance with engine conditions.
Using 3 VSVs and a vapor pressure sensor, the ECM detects any
evaporative emission leakage occurring between the fuel tank and the
charcoal canister, and vapor reducing fuel tank through the changes in the
tank pressure. For details, see page 79.
Toyota HCAC System
The ECM controls the VSV (for Toyota HCAC System) to improve the clean
emission performance of the exhaust gas when the temperature of the TWC
is low. For details, see page 58.
Air Conditioning
Cut-Off ControlBy turning the air conditioning compressor OFF in accordance with the
engine condition, drivability is maintained.
Cooling Fan ControlRadiator cooling fan operation is controlled by signals from ECM based on
the engine coolant temperature sensor signal (THW).
HV Immobiliser
Prohibits fuel delivery, ignition, and starting the HV system if an attempt is
made to start the HV system with an invalid ignition key. For details, see page
80.
DiagnosisWhen the ECM detects a malfunction, the ECM diagnoses and memorizes
the failed section.
Fail-SafeWhen the ECM detects a malfunction, the ECM stops or controls the engine
according to the data already stored in memory.
ENGINE ± 1NZ-FXE ENGINE
182EG24
VVT-i Controller
ECM
Camshaft Position
Sensor
Camshaft Timing
Oil Control Valve Crankshaft
Position
Sensor67
5. Main Components of Engine Control System
The main components of the 1NZ-FXE engine control system are as follows:
Components
OutlineQuantity
Mass Air Flow MeterHot-Wire Type1
Crankshaft Position Sensor (Rotor's Teeth)Pick-Up Coil Type (36-2)1
Camshaft Position Sensor (Rotor's Teeth)Pick-Up Coil Type (3)1
Throttle Position SensorLinear Type (Double)1
Knock SensorBuilt-In Piezoelectric Element Type1
Oxygen Sensor
Heated Oxygen Sensor
(Bank 1, Sensor 1)
(Bank 1, Sensor 2)
2
Injector12-Hole Type4
6. VVT-i (Variable Valve Timing-intelligent) System
General
The VVT-i system is designed to control the intake camshaft within a wide range of 43 (of crankshaft
angle) to provide a valve timing that is optimally suited to the engine condition, thus realizing improved
torque in all the speed ranges and fuel economy, and reduce exhaust emissions.
THS (TOYOTA HYBRID SYSTEM)
THS (TOYOTA HYBRID SYSTEM)
182TH03
Planetary Gear UnitMG1
InverterHV
Battery
MG2
Differential
Gear Unit
Engine
Hybrid Transaxle
Mechanical Power Path
Electrical Path
182TH01
Battery
*
1
Inverter
*
2Engine
Generator Electric Motor
*
1: Direct Current
*2: Alternating Current
182TH02
Battery
Inverter
Engine
Motor / Generator Transmission 22
DESCRIPTION
The hybrid system is a type of powertrain that uses a combination of two types of motive forces, such as an
engine and a motor (MG2). This system is characterized by its skillful use of two types of motive forces ac-
cording to the driving conditions. It maximizes the strengths of each of the motive forces and complements
their weaknesses. Thus, it can achieve a highly responsive, dynamic performance, as well as a dramatic re-
duction in fuel consumption and exhaust gas emissions. The THS can be broadly divided into two systems:
the series hybrid system, and the parallel hybrid system.
± REFERENCE ±
Series Hybrid System
In the series hybrid system, the engine runs a genera-
tor, and the generated electricity enables the electric
motor to drive the wheels. This type of vehicle can be
described as an electric car that is equipped with an
engine-driven generator.
Equipped with a low-output engine, the engine is op-
erated at a practically constant speed in its most ef-
fective range, in order to efficiently recharge the bat-
tery while the vehicle is in motion.
Parallel Hybrid System
This system uses both the engine and the electric mo-
tor to directly drive the wheels is called the parallel
hybrid system. In addition to supplementing the mo-
tive force of the engine, the electric motor in this sys-
tem can also serve as a generator to recharge the bat-
tery while the vehicle is in motion.
BODY ELECTRICAL ± METER
182BE04
182BE16
U.S.A. Model
Canada Model Master Warning LightOutput Control
Warning Light
ªREADYº Light 146
METER
COMBINATION METER
1. General
The combination meter is available as a digital display type. It is located at the upper center of the instru-
ment panel to improve its visibility.
For this combination meter, a meter ECU that effects multiplex communication through the use of BEAN
(Body Electronics Area Network) has been adopted.
The display of the speedometer can be switched between km / h and MPH readings by operating the km / h-
MPH selector switch located in the middle of the center cluster. Furthermore, the odo / trip meter can be
switched between odometer and tripmeter readings by operating the odo / trip selector / reset switch located
in the middle of the center cluster.
A ªREADYº light that informs the driver that the vehicle is ready to be driven has been adopted.
A master warning light that informs the driver if an abnormality occurs in either the EMPS (Electric Motor-
assisted Power Steering), HV batteries, or the THS (TOYOTA Hybrid System) has been adopted.
An output control warning light has been adopted to show the drop of power function due to the output
drop of HV batteries.
For the purpose of making corrections in the calculation of the fuel level by the meter ECU, two inclination
sensors that detect the vehicle's longitudinal and latitudinal inclinations have been provided in the meter
ECU. In addition, an outer ambient temperature sensor has been provided in the fuel tank to detect the
temperature in the fuel tank.
BODY ELECTRICAL ± ACCESSORIES173
ACCESSORIES
MULTI-INFORMATION DISPLAY
1. General
A multi-information display has been provided on top of the center console as standard equipment.
Consisting of a 5.8-inch wide LCD (Liquid Crystal Display) screen, this multi-information display pro-
vides a vehicle information screen, warning screen, and an audio operation screen. The outside tempera-
ture is also shown on the screen.
A GPS (Global Positioning System) voice navigation is offered as an option. Through the use of the GPS
and the map data in a DVD (Digital Versatile Disc), this navigation system analyzes the position of the
vehicle and indicates that position on the map that is displayed on the screen. Additionally, it provides
voice instructions to guide the driver through the route to reach the destination that has been selected.
Listed below are the main functions of the multi-information display.
Function
Outline
Map Screen Display*
Enlargement / reduction, rotation and movement of map.
Indication of current position and direction of travel.
Correction of current position.
Setting, change and indication of route.
Voice guidance.
Indication of enlarged intersections.
Memory and indication of map position.
Audio Screen DisplayStatus of audio equipment and audio operation screen indication.
Information
Screen DisplayEnergy monitor screen indication.
Fuel consumption screen indication.
Adjustment
Screen DisplaySound quality adjustment screen indication.
Image quality adjustment screen indication.
No indication.
On-screen DisplayAudio status indication.
Warning indication.
Interrupt Screen
DisplayWarning indication.
Diagnosis Screen
DisplayDisplay system diagnosis.
Displays various type of coefficient settings.
*: with GPS Voice Navigation System
BODY ELECTRICAL ± ACCESSORIES
182BE37 182BE36
177
Item
Outline
Right or Left Turn
GuidanceVoice guidance to instruct the direction of travel to be
taken.
Freeway Direction of
Travel GuidanceVoice guidance to instruct the direction of travel to take
on the freeway.
Guidance
Distance Display to
DestinationDisplays the distance from the present location to the
destination.
GuidanceFreeway Branch Type
Specimen GuidanceType specimen for guidance to a freeway branch.
Intersection Zoom-in
DisplayZoom-in display when approaching an intersection.
Turn List DisplayDisplays a turn list on the right side of the two-screen
display when approaching an intersection.
2) Information Screen
The information screen provides two types of indications: the energy monitor screen indication that dis-
plays the present energy flow of the hybrid system, and the fuel consumption screen indication that dis-
plays the average fuel consumption rate, the amount of regenerative energy, and the instantaneous fuel
consumption rate.
a. Energy Monitor Screen Indication
This screen indicates the energy transmis-
sion direction for checking the current drive
method (engine, motor or both), the power
generation status by the engine and status of
regenerative energy use.
b. Fuel Consumption Screen Indication
This screen indicates the average fuel con-
sumption, recovered energy and the current
fuel consumption, all at once.
The average fuel consumption is calculated
using 5-minute units. The recovered energy
over the past 5 minutes is indicated by sym-
bols, with one mark representing 50 Wh.
In addition, the total fuel consumption be-
fore resetting and the total travel distance are
displayed at the right bottom of the screen.
BODY ELECTRICAL ± ACCESSORIES
182BE44
SRS
Warning LightInflator and Bag
for Front Passenger
Front Airbag
Sensor (RH)
Side Airbag
Assembly (RH)
Seat Belt
Pretensioner (RH)
Side Airbag
Sensor (RH) Airbag Sensor
Assembly Seat Belt
Pretensioner (LH) Side Airbag
Sensor (LH) Side Airbag
Assembly (LH)Front Airbag
Sensor (LH)Inflator and Bag
for Driver
182BE45
CollisionImpact
Front Airbag Sensors
Airbag Sensor
Assembly
Inflator
(For Driver and Front Passenger)
Seat Belt Pretensioner
(LH and RH)
Inflator
(For Right Side or Left Side)
CollisionImpactSide
Airbag
Sensor 188
SRS AIRBAG AND SRS SIDE AIRBAG
The SRS (Supplemental Restraint System) airbags are provided for the driver and front passenger. The
SRS airbags have been designed to help reducing the shocks to the heads and chests of the driver and front
passenger in the event of a frontal impact collision as supplements to the seat belts.
This system is a 3-sensor type airbag system to detect the impact during a front collision using the airbag
sensor assemblies and front airbag sensor, and to make the airbag system and seat belt pretensioner operate
as well.
Also, the function of the ECU to memorize the seat belt wearing condition while inflating the airbag is
added.
The SRS side airbags are provided for the driver and front passenger as an option. The SRS side airbags
have been designed to help reducing the impact energy that is transmitted to the driver and front passenger
in the event of a side collision.
The driver side and the front passenger side are each provided with one sensor.
A fuel cut control has been adopted to stop the fuel pump when the SRS airbag is deployed, thus helping
reduce fuel leakage.
System Diagram
APPENDIX
5
10
15
20
25
30
35
40
45
50
55
60
65
70
Area
Item
Major Dimensions & Vehicle Weights Performance Engine Engine
Chassis
Electrical
192
MAJOR TECHNICAL SPECIFICATIONS
U.S.A. and CanadaBody Type4-Door SedanVehicle GradeÐModel CodeNHW11L-AEEEBANHW11L-AEEEBKLength mm (in.)4305 (169.5)u
OverallWidth mm (in.)1695 (66.7)uOverallHeight mm (in.)1465 (57.6)uWheel Base mm (in.)2550 (100.4)u
TreadFront mm (in.)1475 (58.1)uTreadRear mm (in.)1480 (58.3)u
Effective Head RoomFront mm (in.)985 (38.8)uEffective Head RoomRear mm (in.)942 (37.1)u
Effective Leg RoomFront mm (in.)1047 (41.2)uEffective Leg RoomRear mm (in.)899 (35.4)u
Shoulder RoomFront mm (in.)1342 (52.8)uShoulder RoomRear mm (in.)1325 (52.2)u
OverhangFront mm (in.)815 (32.1)uOverhangRear mm (in.)940 (37.0)uMin. Running Ground Clearance mm (in.)125 (4.9)uAngle of Approach degrees145uAngle of Departure degrees225uFront kg (lb)770 (1700)u
Curb WeightRear kg (lb)485 (1065)uCurb WeightTotal kg (lb)1255 (1765)uFront kg (lb)890 (1965)u
Gross Vehicle WeightRear kg (lb)750 (1650)uGross Vehicle WeightTotal kg (lb)1640 (3615)uFuel Tank Capacity (US. gal., lmp.gal.)45* (11.9, 9.9)uLuggage Compartment Capacity m3 (cu.ft.)0.39 (137.7)uMax. Speed km/h (mph)160 (99.4)uMax. Cruising Speed km/h (mph)160 (99.4)u
Acceleration0 to 100 km/h sec.12.7uAcceleration0 to 400 m sec.19.0u1st Gear km/h (mph)ÐÐ
Max. Permissible2nd Gear km/h (mph)ÐÐMax. Permissible
Speed3rd Gear km/h (mph)ÐÐp
4th Gear km/h (mph)ÐÐ
Min. Turning RadiusWall to Wall m (ft.)10.2 (33.5)uMin. Turning Radius
(Outside Front)Curb to Curb m (ft.)9.4 (30.8)uEngine Type1NZ-FXEuValve Mechanism16-Valve, DOHCuBore y Stroke mm (in.)75.0 y 84.7 (2.95 y 3.33)uDisplacement cm3 (cu.in.)1497 (91.4)uCompression Ratio13.0uCarburetor TypeSFIuResearch Octane No. RON95uMax. Output (EEC) kW/rpm (HP@rpm)52/4500 (70@4500)uMax. Torque (EEC) N´m/rpm (lb-ft@rpm)111/4200 (82@4200)uBattery Capacity (5HR) Voltage & Amp. Hr.12 ± 28uAlternator Output WattsÐÐStarter Output kWÐÐClutch TypeÐÐTransaxle TypeP111uIn FirstÐÐIn SecondÐÐ
Transmission GearIn ThirdÐÐTransmission Gear
RatioIn FourthÐÐIn FifthÐÐIn ReverseÐÐCounter Gear RatioÐÐDifferential Gear Ratio (Final)3.905u
Brake TypeFrontVentilated DiscuBrake TypeRearL.T. DrumuParking Brake TypeL.T. DrumuBrake Booster Type and Size in.HydraulicuProportioning Valve TypeP-Valveu
Suspension TypeFrontMacPherson StrutuSuspension TypeRearTorsion Beanu
Stabilizer BarFrontSTDuStabilizer BarRearSTDuSteering Gear TypeRack and PinionuSteering Gear Ratio (Overall)16.4~18.3uPower Steering TypeElectric Motoru
*: EPA / CARB ORVR Test conditions