2001 TOYOTA AVALON oil pressure

- PREPARATIONENGINE MECHANICAL
PP-3
53 Author
: Date
:
2001 AVALON (RM808U)
09249-63010Torque Wrench AdaptorRH camshaft timing pulley
09330-00021Companion Flange Holding ToolCrankshaft pulley
09608-03071ReplacerSpark plug tube gasket
09816-30010Oil Pressure Switch SocketKnock sensor
09843-18020Diagnosis Check Wire
09950-50012Puller C Set
(09951-05010)Hanger 150Crankshaft pulley
Crankshaft timing pulley
(09952-05010)Slide ArmCrankshaft pulley
Crankshaft timing pulley
(09953-05010)Center Bolt 100Crankshaft pulley
Crankshaft timing pulley
(09953-05020)Center Bolt 150Crankshaft pulley
Crankshaft timing pulley
(09954-05010)Claw No.1Crankshaft timing pulley
(09954-05020)Claw No.2Crankshaft pulley
09950-70010Handle Set

PP0RW-01
PP-18
- PREPARATIONLUBRICATION
68 Author
: Date
:
2001 AVALON (RM808U)
EQUIPMENT
Oil pressure gauge
Precision straight edgeOil pump
Torque wrench

PP0RU-02
PP-16
- PREPARATIONLUBRICATION
66 Author
: Date
:
2001 AVALON (RM808U)
LUBRICATION
SST (Special Service Tools)
09032-00100Oil Pan Seal CutterNo.2 oil pan
09228-07501Oil Filter Wrench
09816-30010Oil Pressure Switch Socket

- PREPARATIONSTEERING
PP-43
93 Author
: Date
:
2001 AVALON (RM808U)
09631-12071Steering Rack Oil Seal Test ToolPS gear
09631-20081Seal Ring ToolPS gear
09631-33010Steering Rack Cover ºIºPS gear
09640-10010Power Steering Pressure Gauge
SetPower steering fluid
(09641-01010)Gauge Assy
(09641-01030)Attachment B
(09641-01060)Attachment E
09910-00015Puller SetTilt steering column
(09911-0001 1)Puller Clamp
(09912-00010)Puller Slide Hammer
09922-10010Variable Open WrenchPS gear
09950-50012Puller C SetTilt steering column
(09951-05010)Hanger 150

SS0BM-04
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
SS-25
141 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front side engine mounting insulator x Front frame assembly8082059
Rear engine mounting insulator x Front frame assembly6667048
LH transaxle mounting insulator x Front frame assembly8082059
Engine mounting insulator x Front frame assembly4849035
Transaxle x Engine 17 mm bolt
14 mm bolt66
48670
49048
35
Torque converter clutch x Drive plate4142030
Valve body x Transaxle case1111 08
Oil strainer x Valve body Bolt A
(See page AX-35) Bolt B10
11100
11 07
8
Oil pan x Transaxle case7.88069 in.´lbf
Oil pan drain plug4950036
Park/Neutral position switch x Transaxle case Bolt
Nut5.4
6.955
7048 in.´lbf
61 in.´lbf
Connector clamp x Valve body6.66758 in.´lbf
Manual valve body x Transaxle case1111 08
Line pressure test plug x Transaxle case7.58069 in.´lbf
Detent spring x Manual valve body1111 08
Oil pipe bracket x Transaxle case101007
Steering gear housing x Front frame assembly1811,850134
Stabilizer bar bracket x Front frame assembly1919514
Stabilizer bar link x Stabilizer bar3940029
Lower suspension arm x Lower ball joint1271,30094
Tie rod end x Steering knuckle4950036
Drive shaft lock nut2943,000217
Direct clutch speed sensor x Transaxle case1111 08
Exhaust manifold bracket x Transaxle case2020015
Exhaust manifold plate2020015
Front frame assembly x Body 19 mm bolt
14 mm bolt
Nut181
32
361,850
330
370134
24
27
Front exhaust pipe x Exhaust center pipe4344032
Exhaust manifold x Front exhaust pipe6263046
Exhaust front pipe support stay x Exhaust front pipe support bracket3333024
Starter x Torque converter clutch housing3940029
Transaxle control shaft lever x Park/neutral position switch1515011
Throttle cable adjusting nut1515011
Drive plate x Crankshaft8385061
Shift control cable x Transaxle control shaft lever1515011
Throttle cable retaining plate set bolt5.45548 in.´lbf
Shift solenoid valve No. 1, No. 2, SL, SLN x Valve body6.66758 in.´lbf
Front wheel nut1031,05076
Exhaust front pipe support bracket x Body2121015
PS reservoir pipe x Front frame101007

SS0EF-02
SS-6
- SERVICE SPECIFICATIONSENGINE MECHANICAL
122 Author
: Date
:
2001 AVALON (RM808U)
ENGINE MECHANICAL
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,500 kPa (15.3 kgf/cm2, 218 psi)
1,000 kPa (10.2 kgf/cm2, 145 psi)
100 kPa (1.0 kgf/cm2, 15 psi) or less
Valve
clearanceat cold Intake
Exhaust
Adjusting shim for repair part Mark 2.500
Mark 2.550
Mark 2.600
Mark 2.650
Mark 2.700
Mark 2.750
Mark 2.800
Mark 2.850
Mark 2.900
Mark 2.950
Mark 3.000
Mark 3.050
Mark 3.100
Mark 3.150
Mark 3.200
Mark 3.250
Mark 3.3000.15 - 0.25 mm (0.006 - 0.010 in.)
0.25 - 0.35 mm (0.010 - 0.014 in.)
2.500 mm (0.0984 in.)
2.550 mm (0.1004 in.)
2.600 mm (0.1024 in.)
2.650 mm (0.1043 in.)
2.700 mm (0.1063 in.)
2.750 mm (0.1083 in.)
2.800 mm (0.1102 in.)
2.850 mm (0.1122 in.)
2.900 mm (0.1142 in.)
2.950 mm (0.1161 in.)
3.000 mm (0.1181 in.)
3.050 mm (0.1201 in.)
3.100 mm (0.1220 in.)
3.150 mm (0.1240 in.)
3.200 mm (0.1260 in.)
3.250 mm (0.1280 in.)
3.300 mm (0.1299 in.)
Ignition timingw/ Terminals TE1 and E1 connected of DLC18 - 12° BTDC @ idle
Idle speed-650 ± 50 rpm
Timing belt
tensionerProtrusion from housing side10.0 - 10.8 mm (0.394 - 0.425 in.)
Cylinder headWarpage Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
12 pointed head cylinder head bolt diameter
at tension portion STD
Minimum0.10 mm (0.039 in.)
30°, 45°, 75°
45°
1.0 - 1.4 mm (0.039 - 0.055 in.)
10.295 - 10.313 mm (0.4053 - 0.4080 in.)
10.345 - 10.363 mm (0.4073 - 0.4080 in.)
8.95 - 9.05 mm (0.3524 - 0.3563 in.)
8.75 mm (0.3445 in.)
Valve guide
bushingInside diameter
Outside diameter for repair part STD
O/S 0.055.510 - 5.530 mm (0.2169 - 0.2177 in.)
10.333 - 10.344 mm (0.4068 - 0.4072 in.)
10.383 - 10.394 mm (0.4088 - 0.4092 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Maximum95.45 mm (3.5779 in.)
95.40 mm (3.7559 in.)
94.95 mm (3.7382 in.)
94.90 mm (3.7362 in.)
44.5°
5.470 - 5.485 mm (0.2154 - 0.2159 in.)
5.465 - 5.480 mm (0.2152 - 0.2157 in.)
0.025 - 0.060 mm (0.0010 - 0.0024 in.)
0.030 - 0.065 mm (0.0012 - 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.0 mm (0.039 in.)
0.5 mm (0.020 in.)

SS0EN-01
SS-16
- SERVICE SPECIFICATIONSLUBRICATION
132 Author
: Date
:
2001 AVALON (RM808U)
LUBRICATION
SERVICE DATA
Oil pressureat idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 43 psi) or more
294 - 539 kPa (3.0 - 5.5 kgf/cm2, 43 - 78 psi)
Oil pumpSide clearance STD
Maximum
Body clearance STD
Maximum
Tip clearance STD
Maximum0.030 - 0.090 mm (0.0012 - 0.0035 in.)
0.15 mm (0.0059 in.)
0.100 - 0.175 mm (0.0039 - 0.0069 in.)
0.30 mm (0.0118 in.)
0.110 - 0.240 mm (0.0043 - 0.0094 in.)
0.35 mm (0.0138 in.)

SS0EO-01
- SERVICE SPECIFICATIONSLUBRICATION
SS-17
133 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor housing bracket x Cylinder block2525018
PS pump x PS pump bracket43.144032
PS pump drive belt adjusting strut x PS pump43.144032
PS pump drive belt adjusting strut x Oil pump43.144032
Exhaust pipe bracket x No.1 oil pan2121015