Page 1489 of 1897
PP0AZ-04
- PREPARATIONBODY
PP-59
109 Author: Date:
2001 AVALON (RM808U)
EQUIPMENT
Clip remover
Torque wrench
Hog ring pliers
TapeTo avoid surface damage
Adhesive tapeTo avoid surface damage
Double-stick tape
Adhesive
Cleaner
Shop rag
Knife
Sealer gun
Brush
Putty spatula
Glass plate or similar object
Wooden block or similar object
Heat light
Piano wire
Tire Width: 185 mm (7.28 in.) Inner diam: 360 mm (14.17 in.)Seat belt pretensioner
Tire with disk wheel Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Seat belt pretensioner
Vinyl bagSeat belt pretensioner
Page 1494 of 1897
PP0AZ-04
- PREPARATIONBODY
PP-59
109 Author: Date:
2001 AVALON (RM808U)
EQUIPMENT
Clip remover
Torque wrench
Hog ring pliers
TapeTo avoid surface damage
Adhesive tapeTo avoid surface damage
Double-stick tape
Adhesive
Cleaner
Shop rag
Knife
Sealer gun
Brush
Putty spatula
Glass plate or similar object
Wooden block or similar object
Heat light
Piano wire
Tire Width: 185 mm (7.28 in.) Inner diam: 360 mm (14.17 in.)Seat belt pretensioner
Tire with disk wheel Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Seat belt pretensioner
Vinyl bagSeat belt pretensioner
Page 1524 of 1897
PP0MS-01
PP-52
- PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
102 Author: Date:
2001 AVALON (RM808U)
EQUIPMENT
Torque wrench
Bolt: Length: 35 mm (1.38 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)Airbag disposal
Tire Width: 185 mm (7.28 in.) Inner diam.: 360mm (14.17 in.)Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)Airbag disposal
Vinyl bagAirbag disposal
Page 1550 of 1897
SS0BL-04
SS-24
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
140 Author: Date:
2001 AVALON (RM808U)
AUTOMATIC TRANSAXLE
SERVICE DATA
Line pressure (wheel locked)Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
401 - 461 kPa (4.1 - 4.7 kgf/cm2, 58 - 66 psi)
804 - 882 kPa (8.2 - 9.0 kgf/cm2, 117 - 128 psi)
1,138 - 1,236 kPa (11.6 - 12.6 kgf/cm
2, 165 - 179 psi)
1,716 - 1,854 kPa (17.5 - 18.9 kgf/cm2, 249 - 269 psi)
Engine stall revolution2,325 - 2,775 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (A/C OFF)
N position
700 ± 50 rpm
Throttle cable adjustment (Throttle valve fully opened)Between boot and face and inner cable stopper
0 - 1 mm (0 - 0.04 in.)
Drive plate runoutMax.
Torque converter clutch runout Max.
Torque converter clutch installation distance0.3 mm (0.0118 in.)
0.20 mm (0.0079 in.)
More than 13.7 mm (0.539 in.)
Lock-up point(Throttle valve opening 5%)
3rd gear (O/D main switch OFF) Lock-up ON
Lock-up OFF
O/D gear Lock-up ON
Lock-up OFF
65 - 70 km/h (40 - 43 mph)
57 - 62 km/h (35 - 39 mph)
65 - 70 km/h (40 - 43 mph)
57 - 62 km/h (35 - 39 mph)
Shift schedule
D position
(Throttle valve fully opened) 1 "2
2 "3
3 "O/D
O/D "3
3 "2
2 "1
(Throttle valve fully closed) 3 "O/D
O/D "3
2 position
(Throttle valve fully opened) 1 "2
3 "2
2 "1
L position
(Throttle valve fully opened) 3 "2
2 "1
65 - 71 km/h (40 - 44 mph)
122 - 131 km/h (76 - 81 mph)
188 - 198 km/h (117 - 123 mph)
181 - 191 km/h (112 - 119 mph)
113 - 122 km/h (70 - 76 mph)
54 - 59 km/h (34 - 37 mph)
38 - 43 km/h (24 - 27 mph)
22 - 27 km/h (14 - 17 mph)
65 - 71 km/h (40 - 44 mph)
132 - 141 km/h (82 - 88 mph)
54 - 59 km/h (34 - 37 mph)
115 - 124 km/h (71 - 77 mph)
59 - 64 km/h (37 - 40 mph)
Page 1551 of 1897
SS0BM-04
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
SS-25
141 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front side engine mounting insulator x Front frame assembly8082059
Rear engine mounting insulator x Front frame assembly6667048
LH transaxle mounting insulator x Front frame assembly8082059
Engine mounting insulator x Front frame assembly4849035
Transaxle x Engine 17 mm bolt
14 mm bolt66
48670
49048
35
Torque converter clutch x Drive plate4142030
Valve body x Transaxle case1111 08
Oil strainer x Valve body Bolt A
(See page AX-35) Bolt B10
11100
11 07
8
Oil pan x Transaxle case7.88069 in.´lbf
Oil pan drain plug4950036
Park/Neutral position switch x Transaxle case Bolt
Nut5.4
6.955
7048 in.´lbf
61 in.´lbf
Connector clamp x Valve body6.66758 in.´lbf
Manual valve body x Transaxle case1111 08
Line pressure test plug x Transaxle case7.58069 in.´lbf
Detent spring x Manual valve body1111 08
Oil pipe bracket x Transaxle case101007
Steering gear housing x Front frame assembly1811,850134
Stabilizer bar bracket x Front frame assembly1919514
Stabilizer bar link x Stabilizer bar3940029
Lower suspension arm x Lower ball joint1271,30094
Tie rod end x Steering knuckle4950036
Drive shaft lock nut2943,000217
Direct clutch speed sensor x Transaxle case1111 08
Exhaust manifold bracket x Transaxle case2020015
Exhaust manifold plate2020015
Front frame assembly x Body 19 mm bolt
14 mm bolt
Nut181
32
361,850
330
370134
24
27
Front exhaust pipe x Exhaust center pipe4344032
Exhaust manifold x Front exhaust pipe6263046
Exhaust front pipe support stay x Exhaust front pipe support bracket3333024
Starter x Torque converter clutch housing3940029
Transaxle control shaft lever x Park/neutral position switch1515011
Throttle cable adjusting nut1515011
Drive plate x Crankshaft8385061
Shift control cable x Transaxle control shaft lever1515011
Throttle cable retaining plate set bolt5.45548 in.´lbf
Shift solenoid valve No. 1, No. 2, SL, SLN x Valve body6.66758 in.´lbf
Front wheel nut1031,05076
Exhaust front pipe support bracket x Body2121015
PS reservoir pipe x Front frame101007
Page 1568 of 1897
SS-10
- SERVICE SPECIFICATIONSENGINE MECHANICAL
126 Author: Date:
2001 AVALON (RM808U) Engine coolant drain union x Cylinder block
3940029
Water seal plate x Cylinder block1818013
Oil filter union x Cylinder block3031022
Water inlet housing x Cylinder block88069 in.´lbf
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block2829021
A/C compressor housing bracket x Cylinder block2525018
Generator bracket x Cylinder block4344032
Drive plate x Crankshaft8385061
Transaxle x Engine6465047
No.1 oil pan x Transaxle37.238027
Drive plate x Torque convertor clutch4142030
Flywheel housing under cover x Transaxle7.88069 in.´lbf
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x RH engine mounting bracket6465047
Engine moving control rod x RH fender apron6465047
RH engine mounting stay x Water outlet3232023
RH engine mounting stay x Engine moving control rod3232023
RH engine mounting stay x No.2 RH engine mounting bracket3232023
Front engine mounting insulator x Front frame Silver color bolt
Green color bolt44
66450
67032
49
Engine mounting absorber x Front frame4849035
Engine mounting absorber x Transaxle4849035
Rear engine mounting insulator x Front frame6667048
LH engine mounting insulator x Transaxle6465047
PS pump x PS pump bracket4344031
A/C compressor x Housing bracket25.526019
A/C compressor x No.1 oil pan25.526019
Generator adjusting bar x Drive belt adjusting bar bracket1818513
Fuel inlet hose x Fuel filter2930021
Front exhaust pipe support bracket x No.1 oil pan20.621015
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Center exhaust pipe x Tailpipe5657041
Front exhaust pipe bracket x Sub frame3333024
Front exhaust pipe support bracket x Front exhaust pipe stay3333024
Page 1572 of 1897
SS0EO-01
- SERVICE SPECIFICATIONSLUBRICATION
SS-17
133 Author: Date:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor housing bracket x Cylinder block2525018
PS pump x PS pump bracket43.144032
PS pump drive belt adjusting strut x PS pump43.144032
PS pump drive belt adjusting strut x Oil pump43.144032
Exhaust pipe bracket x No.1 oil pan2121015
Page 1575 of 1897
SS061-54
SS-34
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
150 Author: Date:
2001 AVALON (RM808U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel5051037
Steering wheel pad8.89078 in.´lbf
Front passenger airbag assembly x Center bracket2020515
Front passenger airbag assembly x Instrument panel reinforcement2020515
Seatback frame assembly x Seat adjuster assembly4344032
Seat cushion assembly x Seat adjuster assembly1919414
Front seat inner belt x Seat adjuster assembly4243031
Seat armrest assembly4141030
Front seat installation bolt3737527
Airbag sensor assembly2020515
Front airbag sensor2020515
Side airbag sensor assembly2020515
Front seat outer belt retractor Upper bolt
Lower bolt7.4
4175
42065 in.´lbf
30
