Page 335 of 1897
BO2PK-01
H12166
w/ Rear personal light:
Rear Personal Light
RH Roof Side
Inner Garnish
Back Window
Moulding
Back Window Glass
w/ Speaker:
High-mounted
Stop Light
LH Roof Side Inner Garnish
Package Tray Trim
Upper Back Silencer
Rear Seatback
Rear Seat
Outer Belt RH
Rear Seat Inner
with Center Belt Rear Seat Cushion Roof Headlining
Rear Door
Opening Trim No. 1 Stopper
No. 2 Stopper
No. 1 Stopper
No. 2 Stopper
: Specified torque
N´m (kgf´cm, ft´lbf)
Non-reusable partw/o Speaker:
High-mounted Stop Light
Rear Seat Inner Belt
41 (420, 30)
41 (420, 30)41 (420, 30)
18 (185, 13)
18 (185, 13)
Rear Seat Outer Belt LH
- BODYBACK WINDOW GLASS
BO-69
1854 Author: Date:
2001 AVALON (RM808U)
BACK WINDOW GLASS
COMPONENTS
Page 339 of 1897
H08966
BO-76
- BODYBACK WINDOW GLASS
1861 Author: Date:
2001 AVALON (RM808U)
HINT:
Confirm that the moulding is attached to the body panel as
shown in the illustration.
(b) Hold the back window glass in place securely with a pro-
tective tape or equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
12. INSPECT FOR LEAK AND REPAIR
NOTICE:
Conduct a leak test after hardening time has elapsed.
13. CONNECT DEFOGGER WIRE CONNECTOR
14. INSTALL ROOF HEADLINING
15. w/ Rear personal light:
INSTALL REAR PERSONAL LIGHT
16. INSTALL UPPER BACK SILENCER
17. INSTALL PACKAGE TRAY TRIM
18. INSTALL HIGH-MOUNTED STOP LIGHT
19. INSTALL ROOF SIDE INNER GARNISH
20. INSTALL REAR SEAT (See page BO-123)
Page 340 of 1897
BO2PL-01
H12128
:7 Clips
H03125H12122H12806
2 Clips w/o Speaker:
w/ Speaker:
H07599
BO-70
- BODYBACK WINDOW GLASS
1855 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE REAR SEAT (See page BO-120)
2. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
3. REMOVE HIGH-MOUNTED STOP LIGHT
Remove the high-mounted stop light as shown in the illustra-
tion, then disconnect the connector.
4. REMOVE PACKAGE TRAY TRIM
(a) Using a screwdriver, remove the 3 rear seat belt bezel.
HINT:
Tape the screwdriver tip before use.
Page 341 of 1897
H12124
2 Clips
H12161
Claw
Claw
H121623 Clips
H08965
H10479
Protective
Tape
- BODYBACK WINDOW GLASS
BO-71
1856 Author: Date:
2001 AVALON (RM808U)
(b) Remove the package tray trim as shown in the illustration.
5. REMOVE UPPER BLACK SILENCER
6. w/ Rear personal light:
REMOVE REAR PERSONAL LIGHT
(a) Using a screwdriver, remove the rear personal light, then
disconnect the connector.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
7. REMOVE ROOF HEADLINING
Disengage the 3 clips and remove the rear side of roof headlin-
ing.
8. DISCONNECT DEFOGGER WIRE CONNECTOR
9. REMOVE BACK WINDOW MOULDING
(a) Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
(b) Remove the remaining moulding.
10. REMOVE BACK WINDOW GLASS
(a) Insert a piano wire between body and glass and let it pass
through.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
Page 400 of 1897
BO2OW-02
H15908
Rear SeatbackRear Seat Cushion
Upper Back Silencer
w/ Speaker:
High-mounted Stop Light
Luggage Compartment Door
Luggage Compartment
Weatherstrip
Luggage Compartment
Door Hinge Arm
w/o Speaker:
High-mounted
Stop Light
Rear Seat Belt Bezel
Rear Seat Belt Bezel
LH Roof Side
Inner Garnish
CRS Tether Anchor
Bracket Cover
Package Tray Trim
RH Roof Side Inner GarnishPin
Torsion Bar
Torsion Bar Clamp
RH Inner Luggage
Compartment Trim CoverFront LH Luggage Compartment
Trim Cover
LH Inner Luggage
Compartment Trim Cover
Front Luggage
Compartment
Trim Cover
Luggage Compartment Side Tray
Luggage Compartment
Floor Mat
Luggage Compartment
Side Cover
Luggage Compartment Door
Cover
No. 1 Luggage Compartment
Trim Hook
RH Rear Floor
Finish Side Plate
Rear Floor
Finish Plate
No. 1 Luggage
Compartment Trim Hook
Spare Wheel Cover Clamp
Luggage Compartment
Door Lock Cylinder
Rear Combination
Light
Spare Wheel CoverLH Rear Floor
Finish Side Platex4
x3
Backup Light
Rear Combination Light
Luggage Compartment Door Striker
Backup
Light
x3x4
Luggage Compartment Door LockLicense Plate Light
N´m (kgf´cm, ft´lbf) : Specified torque
7.8 (80, 69 in.´lbf)
7.8 (80, 69 in.´lbf)
Luggage
Compartment
Outside
Garnish
41 (420, 30)
41 (420, 30)
No. 1 Upper Back Panel Hole Cover
Room Partition
Reinforcement
Door Inside
Handle Bezel
5.4 (55, 48 in.´lbf)
Luggage Door Lock
Opener Assembly
5.4 (55, 48 in.´lbf)
BO-30
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1815 Author: Date:
2001 AVALON (RM808U)
LUGGAGE COMPARTMENT DOOR AND HINGE
COMPONENTS
Page 405 of 1897
H12128
:7 Clips
H03125H12122H12806
w/o Speaker:
w/ Speaker:
2 Clips
H07599
H12124
2 Clips BO-32
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1817 Author: Date:
2001 AVALON (RM808U)
17. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
18. REMOVE HIGH-MOUNTED STOP LIGHT
Remove the high-mounted stop light as shown in the illustra-
tion, then disconnect the connector.
19. REMOVE PACKAGE TRAY TRIM
(a) Using a screwdriver, remove the 3 rear seat belt bezel.
HINT:
Tape the screwdriver tip before use.
(b) Remove the package tray trim as shown in the illustration.
20. REMOVE UPPER BACK SILENCER
21. REMOVE TORSION BAR
(a) Disconnect the torsion bars from the torsion bar clamp,
then remove the torsion bar clamp.
Page 417 of 1897
BO2PH-01
H12701
Rear Seatback
Rear Seat CushionRH Rear Seat Inner with Center Belt
Roof Side Inner Garnish
Rear Door Opening Trim
Quarter WIndow Glass LH Rear Seat Inner with Center Belt
Non-reusable part
18 (185, 13)
41 (420, 30)
18 (185, 13)
BO-64
- BODYQUARTER WINDOW GLASS
1849 Author: Date:
2001 AVALON (RM808U)
QUARTER WINDOW GLASS
COMPONENTS
Page 419 of 1897
H12160
a
b
c
b - b a - a
c - ca
b
c
B
AB
AB BO-68
- BODYQUARTER WINDOW GLASS
1853 Author: Date:
2001 AVALON (RM808U)
5. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown in the illustration.
A: 8.0 mm (0.315 in.)
B: 13.5 mm (0.531 in.)
6. INSTALL QUARTER WINDOW GLASS
(a) Install the glass to the body.
(b) Hold the glass in place securely with a protective tape or
equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
7. INSPECT FOR LEAKS AND REPAIR
NOTICE:
Conduct a leak test after hardening time has elapsed.
8. INSTALL ROOF SIDE INNER GARNISH
9. INSTALL REAR DOOR OPENING TRIM
10. INSTALL REAR SEAT (See page BO-123)
