TROUBLE DIAGNOSIS
EC-827
[QR20(WITH EURO-OBD)]
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EC
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-780
.
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor (PHASE)×
Mass air flow sensor×××
Engine coolant temperature sensor×××××
Heated oxygen sensor 1×××××
Heated oxygen sensor 2×××××
Wheel sensor××××
Accelerator pedal position sensor×××
Throttle position sensor×××
Intake air temperature sensor×××
Knock sensor×
Refrigerant pressure sensor××
Ignition switch (start signal)××
Closed throttle position switch
(accelerator pedal position sensor
signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Injectors×× ×
Power transistor (Ignition timing)×× ×
Throttle control motor relay×××
EVAP canister purge volume con-
trol solenoid valve××××
Air conditioner relay××
Fuel pump relay××××
Cooling fan relay××××
Heated oxygen sensor 1 heater××××
Heated oxygen sensor 2 heater××××
Intake valve timing control solenoid
valve××××
Calculated load value×××
EC-832
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
INT/V TIM (B1)
[°CA]●Indicates [°CA] of intake camshaft
advanced angle.
INT/V SOL (B1) [%]
●The control condition of the intake valve
timing control solenoid valve (deter-
mined by ECM according to the input
signals) is indicated.
ON ... intake valve timing control is oper-
ating.
OFF ... Intake valve timing control is not
operating.
AIR COND RLY
[ON/OFF]×
●The air conditioner relay control condi-
tion (determined by ECM according to
the input signals) is indicated.
FUEL PUMP RLY
[ON/OFF]×
●Indicates the fuel pump relay control
condition determined by ECM according
to the input signals.
THRTL RELAY
[ON/OFF]
●Indicates the throttle control motor relay
control condition determined by the
ECM according to the input signals.
COOLING FAN
[HI/LOW/OFF]
●Indicates the condition of the cooling fan
(determined by ECM according to the
input signals).
HI ... High speed operation
LOW ... Low speed operation
OFF ... Stop
HO2S1 HTR (B1)
[ON/OFF]
●Indicates [ON/OFF] condition of heated
oxygen sensor 1 heater determined by
ECM according to the input signals.
HO2S2 HTR (B1)
[ON/OFF]
●Indicates [ON/OFF] condition of heated
oxygen sensor 2 heater determined by
ECM according to the input signals.
IDL A/V LEARN
[YET/CMPLT]
●Display the condition of idle air volume
learning
YET ... Idle air volume learning has not
been performed yet.
CMPLT ... Idle air volume learning has
already been performed successfully.
TRVL AFTER MIL
[km] or [mile]
●Distance traveled while MI is activated.
AC PRESS SEN
[V]
●The signal voltage from the refrigerant
pressure sensor is displayed.
Voltage [V]
●Voltage, frequency, duty cycle or pulse
width measured by the probe.
●Only “#” is displayed if item is
unable to be measured.
●Figures with “#”s are temporary
ones. They are the same figures
as an actual piece of data which
was just previously measured. Frequency
[msec], [Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMonitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
EC-834
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-781, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC Work Support Mode
POWER BAL-
ANCE
●Engine: After warming up, idle
the engine.
●A/C switch “OFF”
●Shift lever “N”
●Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
●Harness and connectors
●Compression
●Fuel injectors
●Power transistor
●Spark plugs
●Ignition coils
COOLING FAN
●Ignition switch: ON
●Turn the cooling fan “ON” and
“OFF” with CONSULT-II.Cooling fan moves and stops.
●Harness and connectors
●Cooling fan relay
●Cooling fan motor
ENG COOLANT
TEMP
●Engine: Return to the original
trouble condition
●Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Engine coolant temperature sen-
sor
●Fuel injectors
FUEL PUMP
RELAY
●Ignition switch: ON (Engine
stopped)
●Turn the fuel pump relay “ON”
and “OFF” using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.●Harness and connectors
●Fuel pump relay
PURG VOL
CONT/V
●Engine: After warming up, run
engine at 1,500 rpm.
●Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.E ngi ne s p eed c hange s ac c o rd in g to
the opening percent.●Harness and connectors
●Solenoid valve
V/T ASSIGN
ANGLE
●Engine: Return to the original
trouble condition
●Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Intake valve timing control sole-
noid valve TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
Test mode Test item Condition Reference page
HO2S1HO2S1 (B1) P0133
Refer to corresponding
trouble diagnosis for
DTC.EC-905
HO2S1 (B1) P0134EC-914
HO2S1 (B1) P1143EC-1023
HO2S1 (B1) P1144EC-1029
HO2S2HO2S2 (B1) P0139EC-927HO2S2 (B1) P1146EC-1035
HO2S2 (B1) P1147EC-1042
EC-840
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
*1: These items are not applied for M/T models without ESP.
*2: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ
from ECM terminals voltage signal.
Major Sensor Reference Graph in Data Monitor ModeEBS00MT3
The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera-
tor pedal with the ignition switch “ON” and with selector lever in “D” position (A/T models) or with shift lever in
“1st” position (M/T models).
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
after “CLSD THL POS” is changed from “ON” to “OFF”.
COOLING FAN
●Engine: After warming up, idle
the engine
●Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 104°C
(219°F)LOW
Engine coolant temperature is 105°C
(221°F) or moreHIGH
HO2S1 HTR (B1)
●Engine: After warming up
●Engine speed: Below 3,600 rpmON
●Engine speed: Above 3,600 rpm OFF
HO2S2 HTR (B1)
●Engine speed: Below 3,800 rpm [After driving for 2 minutes at a speed of
70 km/h (43 MPH) or more]ON
●Engine speed: Above 3,800 rpm OFF
TRVL AFTER MIL
●Ignition switch: ONVehicle has traveled after MI has
turned ON.0 - 65,535 km
(0 - 40,723 mile)
AC PRESS SEN
●Ignition switch: ON (Engine stopped) Approx. 0V
●Engine: Idle
●Air conditioner switch: OFF1.0 - 4.0V
CAN COMM*
1
●Ignition switch: ONOK
CAN CIRC 1*
1OK
CAN CIRC 2*
1OK (A/T models)
UNKWN (M/T models with ESP)
CAN CIRC 3*
1UNKWN (A/T models)
OK (M/T models with ESP)
CAN CIRC 4*
1UNKWN
CAN CIRC 5*
1UNKWN MONITOR ITEM CONDITION SPECIFICATION
PBIB0198E
EC-882
[QR20(WITH EURO-OBD)]
DTC P0117, P0118 ECT SENSOR
DTC Confirmation Procedure
EBS00MUP
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch “OFF” and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-884, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Detected items Engine operating condition in fail-safe mode
Engine coolant temper-
ature sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning ignition switch “ON”
or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned ON or Start 40°C (104°F)
More than approx. 4 minutes after ignition ON or
Start80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.
SEF058Y
EC-1050
[QR20(WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
DTC P1217 ENGINE OVER TEMPERATURE
PFP:00000
System DescriptionEBS00N12
COOLING FAN CONTROL
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
OPERATION
CONSULT-II Reference Value in Data Monitor ModeEBS00N13
Specification data are reference values.
Sensor Input Signal to PCMECM func-
tionActuator
Wheel sensor Vehicle speed
Cooling
fan controlCooling fan relay(s) Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner “ON” signal
Ignition switch Start signal
Refrigerant pressure sensor Refrigerant pressure
PBIB0576E
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG
●Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
DTC P1217 ENGINE OVER TEMPERATURE
EC-1051
[QR20(WITH EURO-OBD)]
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ECM Terminals and Reference ValueEBS00N14
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS00N15
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-29, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-19, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
COOLING FAN
●Engine: After warming up, idle
the engine
●Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 104°C
(219°F)LOW
Engine coolant temperature is 105°C
(221°F) or moreHIGH MONITOR ITEM CONDITION SPECIFICATION
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
27 LG/BCooling fan relay
(High)[Engine is running]
●Cooling fan is not operating
●Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating at high speed0 - 1.0V
37 LGCooling fan relay
(Low)[Engine is running]
●Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating0 - 1.0V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
●Cooling fan does not operate properly (Over-
heat).
●Cooling fan system does not operate prop-
erly (Overheat).
●Engine coolant was not added to the system
using the proper filling method.
●Harness or connectors
(The cooling fan circuit is open or
shorted.)
●Cooling fan
●Radiator hose
●Radiator
●Radiator cap
●Water pump
●Thermostat
For more information, refer to EC-1062,
"Main 12 Causes of Overheating" .
EC-1052
[QR20(WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
Overall Function Check
EBS00N16
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1055,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1055,
"Diagnostic Procedure" .
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-1055, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1055,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1055,
"Diagnostic Procedure" .
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position.
5. Turn air conditioner switch “ON”.
6. Turn blower fan switch “ON”.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.
SEF621W
SEF646X
SEF621W