REPAIR FOR COMPONENT PARTS
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ASSEMBLY
1. Install upper, inter and lower body.
a. Place oil circuit of upper body face up. Install steel balls in their
proper positions.
b. Install upper separating gasket, upper inter separating gasket
and upper separating plate in order shown in illustration.
c. Install reamer bolts f from bottom of upper body. Using reamer
bolts as guides, install separating plate and gaskets as a set.
d. Install pilot filter.
SAT771J
SAT072F
SAT073FA
SAT074F
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION
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MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
DESCRIPTION ............................................................ 4
Pre-delivery Inspection Items ................................... 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
PERIODIC MAINTENANCE ....................................... 7
Periodic Maintenance ............................................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE AND QR25DE PETROL
ENGINE) ............................................................... 7
CHASSIS AND BODY MAINTENANCE
(QR20DE AND QR25DE PETROL ENGINE) ....... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) ................ 8
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) .............................. 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE AND QR25DE PETROL
ENGINE) .............................................................. 11
CHASSIS AND BODY MAINTENANCE
(QR20DE AND QR25DE PETROL ENGINE) ..... 12
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) .............. 13
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) ............................ 14
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 14
RECOMMENDED FLUIDS AND LUBRICANTS ...... 16
Fluids and Lubricants ............................................. 16
SAE Viscosity Number ........................................... 17
GASOLINE ENGINE ........................................... 17
DIESEL ENGINE ................................................. 17
Engine Coolant Mixture Ratio ................................ 18
ENGINE MAINTENANCE (QR20DE·QR25DE) ........ 19
Checking Drive Belts .............................................. 19
Tension Adjustment ................................................ 19Changing Engine Coolant ....................................... 19
DRAINING ENGINE COOLANT .......................... 19
REFILLING ENGINE COOLANT ......................... 20
FLUSHING COOLING SYSTEM ......................... 21
Checking Cooling System ...................................... 21
CHECKING COOLING SYSTEM HOSES ........... 21
CHECKING RADIATOR ...................................... 21
CHECKING RADIATOR CAP .............................. 21
CHECKING RADIATOR SYSTEM FOR LEAKS ... 22
Checking Fuel Lines ............................................ ... 22
Changing Air Cleaner Filter .................................... 22
VISCOUS PAPER TYPE ..................................... 22
DRY PAPER TYPE .............................................. 22
Changing Engine Oil ............................................ ... 23
Changing Oil Filter .................................................. 23
Checking and Changing Spark Plugs ..................... 24
REMOVAL ........................................................... 24
INSPECTION AFTER REMOVAL ....................... 24
INSTALLATION ................................................... 25
Checking EVAP Vapor Lines .................................. 25
ENGINE MAINTENANCE (YD22DDTI) .................... 26
Checking Drive Belts .............................................. 26
Tension Adjustment ............................................. ... 26
AIR CONDITIONER COMPRESSOR BELT ........ 27
ALTERNATOR AND WATER PUMP BELT .......... 27
Changing Engine Coolant ....................................... 27
DRAINING ENGINE COOLANT .......................... 27
REFILLING ENGINE COOLANT ......................... 28
FLUSHING COOLING SYSTEM ......................... 29
Checking Cooling System ...................................... 29
CHECKING COOLING SYSTEM HOSES ........... 29
CHECKING RADIATOR ...................................... 29
CHECKING RADIATOR CAP .............................. 30
CHECKING RADIATOR SYSTEM FOR LEAKS ... 30
Checking Fuel Lines ............................................ ... 30
Changing Fuel Filter ............................................... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
Changing Air Cleaner Filter .................................... 32
VISCOUS PAPER TYPE ..................................... 32
MA-2
Changing Engine Oil ............................................ ... 32
Changing Oil Filter .................................................. 33
REMOVAL ........................................................... 33
INSTALLATION .................................................... 34
Draining Water ........................................................ 34
CHASSIS AND BODY MAINTENANCE ................... 35
Checking Exhaust System ...................................... 35
Checking Clutch Fluid Level and Leaks ................. 35
Checking Clutch System ........................................ 35
Checking M/T Oil .................................................... 35
Changing M/T Oil .................................................... 35
Checking A/T Fluid ................................................. 36
Changing A/T Fluid ................................................. 36
Checking Transfer Oil ............................................. 37
Changing Transfer Oil .......................................... ... 37
Checking Propeller Shaft ........................................ 37
Checking Differential Gear Oil ................................ 38
Changing Differential Gear Oil ................................ 38
Balancing Wheels ................................................... 38
Rotation .................................................................. 38
Checking Brake Fluid Level and Leaks .................. 39
Checking Brake Lines and Cables ......................... 39
Changing Brake Fluid ............................................. 39
Checking Disc Brake .............................................. 39
ROTOR ................................................................ 39
CALIPER ............................................................. 40PAD ...................................................................... 40
Checking Steering Gear and Linkage ..................... 40
STEERING GEAR ............................................... 40
STEERING LINKAGE .......................................... 40
Checking Power Steering Fluid and Lines .............. 40
Axle and Suspension Parts ..................................... 41
Drive Shaft .............................................................. 41
Lubricating Locks, Hinges and Hood Latches ......... 41
Checking Seat Belts, Buckles, Retractors, Anchors
and Adjusters .......................................................... 42
Checking Body Corrosion ....................................... 42
HEMMED PANELS .............................................. 42
PANEL JOINT ...................................................... 42
PANEL EDGE ...................................................... 42
PARTS CONTACT ............................................... 42
PROTECTORS .................................................... 42
ANTI-CORROSION MATERIALS ........................ 42
DRAIN HOLES ..................................................... 42
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 43
Standard and Limit .................................................. 43
BELT DEFLECTION AND TENSION ................... 43
RADIATOR ........................................................... 43
ENGINE COOLANT CAPACITY .......................... 43
ENGINE OIL CAPACITY ...................................... 43
SPARK PLUG ...................................................... 43
PREPARATION
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PREPARATIONPFP:00002
Special Service ToolsELS000B6
Commercial Service ToolsELS000K9
Tool number
To o l n a m eDescription
KV10115801
Oil filter wrenchRemoving and installing oil filter
(QR20DE and QR25DE engine models)
a: 64.3 mm (2.531 in)
EG17650301
Radiator cap tester adapterAdapting radiator cap tester to radiator filler
neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT375
S-NT564
To o l n a m eDescription
Spark plug wrench Removing and installing spark plug
(QR20DE and QR25DE engine models)
Fuel filter wrench Removing fuel filter
(YD22DDTi engine model)
S-NT047
PBIC0519E
MA-4
DESCRIPTION
DESCRIPTION
PFP:00000
Pre-delivery Inspection ItemsELS000AK
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
PERIODIC MAINTENANCE
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PERIODIC MAINTENANCEPFP:00026
Periodic MaintenanceELS000AM
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace,.
NOTE:
● Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
●(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
●(2) Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit.
●(3) First replace at 90,000 Km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform "I"
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
●(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
●(5) Perform only according to "Maintenance Under Severe Driving conditions" for models without Euro-OBD system. For
models with Euro-OBD system, periodic maintenance is not required.
CHASSIS AND BODY MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis, but on an annual
basis when driving less than 15,000 km (9,000
miles) per yearkm x
1,000
(Miles x
1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE (1)EM-53
Drive beltsSee
NOTE (2)MA-19
Engine oil (Use recommended oil.)R RRRRRRRMA-23
Engine oil filter (Use NISSAN genuine part or
equivalent)R RRRRRRRMA-23
Engine anti-freeze coolant (Use genuine NISSAN
Anti-Freeze Coolant (L2N) or equivalent.)See
NOTE (3)IRIMA-19
Cooling system II IIIIIIMA-21
Fuel lines I I I IMA-22
Air cleaner filterRRMA-22
Fuel filter (In-tank type)See
NOTE (4)FL-4
Spark plugs R R R RMA-24
EVAP vapor lines (With carbon canister) I I I IEC-425or EC-
111 2
Heated oxygen sensor 1 See
NOTE (5)EC-1320
MA-8
PERIODIC MAINTENANCE
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace, L = Lubricate.
NOTE:
●(1) Inspect once per year.
● Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
ENGINE AND EMISSION CONTROL MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace, D = Check filter and drain water MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes
first.km x 1,000
(Miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlamp aiming I I I I I I I ILT- 6
Brake & clutch, systems and fluid (For
level & leaks)IIIIIIIIMA-35,MA-
39
Brake fluidRRRRMA-39
Brake booster vacuum hoses, connec-
tions & check valveIIIIBR-19
Power steering fluid & lines (For level
& leaks)IIIIIIIIMA-40
Manual transaxle gear oil (For level &
leaks)IIIIIIIIMA-35
Automatic transaxle fluid (For level &
leaks)IIIIIIIIMA-36
Transfer gear oil (For level & leaks) I I I I I I I IMA-37
Differential gear oil (For level & leaks
or replace)IIIRIIIRMA-38,MA-
38
Steering gear & linkage, axle & sus-
pension parts, propeller shaft, front
drive shafts & exhaust systemIIIIIIIIMA-40,MA-
41 ,MA-37
,MA-41,
"Drive
Shaft"
Wheel alignment (If necessary, rotate
& balance wheels)IIIIIIIIFSU-6,MA-
38
Brake pads, rotors & other brake com-
ponentsIIIIIIIIMA-40,MA-
40 ,MA-39
Foot brake, parking brake & clutch (For
free play, stroke & operation)IIIIIIIIBR-6PB-3,
CL-5
Ventilation air filterRRRRAT C - 1 2 1
Body corrosion See NOTE (1)MA-42
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page Perform either at number of kilometers (miles) or
months, whichever comes first.km x 1,000
(Miles x
1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Intake & exhaust valve clearanceSee NOTE
(1)EM-163
Drive belts I I I I I IMA-26
Engine oil (Use API CD, CE, CF, CF-4 oil.)See NOTE
(2)RRRRRRMA-32
PERIODIC MAINTENANCE
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NOTE:
● Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
●(1) If valve noise increases, check valve clearance.
●(2) Never use CG-4 oil.
●(3) Oil filter element assembly and O-ring seal are replacement parts.
●(4) First replace at 100,000 Km (60,000 miles)/60 months, then every 60,000Km (36,000 miles)/36 months. After first
replacement, perform "I" (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of
replacement interval.
●(5) If engine power decreases, black exhaust smoke is emitted or engine noise increases, perform this maintenance item.
CHASSIS AND BODY MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace, L = Lubricate. Engine oil filter (Use Eco filter or equivalent)See NOTE
(3)RRRRRRMA-33
Engine anti-freeze coolant (Use genuine Nissan Anti-
freeze coolant (L2N) or equivalent)See NOTE
(4)IRMA-27
Cooling system I I I I I IMA-29
Fuel lines I I IMA-30
Air cleaner filter RRMA-32
Fuel filterDRDRDRMA-31
Fuel injectorSee NOTE
(5)EM-144
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page Perform either at number of kilometers (miles) or
months, whichever comes first.km x 1,000
(Miles x
1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes first.km x 1,000
(Miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Underhood and under vehicle
Headlamp aiming IIIIIILT- 6
Brake & clutch, systems and fluid (For level
& leaks)IIIIIIMA-39,MA-35
Brake fluidRRRMA-39
Brake booster vacuum hoses, connections
& check valveIIIBR-19
Power steering fluid & lines (For level &
leaks)IIIIIIMA-40
Manual transaxle gear oil (For level & leaks) IIIIIIMA-35,
Transfer gear oil (For level & leaks) IIIIIIMA-37
Differential gear oil (For level & leaks or
replace)IIRIIRMA-38
Steering gear & linkage, axle & suspension
parts, propeller shaft, front drive shafts &
exhaust systemIIIIIIMA-40,MA-41
,MA-37 ,MA-
41 ,MA-35
Wheel alignment (If necessary, rotate & bal-
ance wheels)IIIIIIFSU-6,MA-38