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EM-130
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
Turbocharger
EBS00LRJ
CAUTION:
When the compressor wheel turbine wheel or rotor shaft is damaged, remove all the fragments and
foreign matter left in the following passages in order to prevent a secondary failure:
ROTOR SHAFT CLEARANCE
●Check that the rotor shaft rotates smoothly without any resis-
tance when it is rotated by your fingertips.
●Check that the rotor shaft is not loose when it is moved vertically
or horizontally.
Measure looseness with a dial gauge inserting its measuring rod
through oil drain hole of turbocharger.
ROTOR SHAFT END PLAY
Place a dial gauge at the rotor shaft end in the axial direction to mea-
sure the end play.
SEM269G
Suction side : Between turbocharger and air cleaner
Exhaust side : Between turbocharger and catalyst
Standard : 0.068 - 0.096 mm (0.0027 - 0.0038 in)
SEM270G
Standard : 0.026 - 0.084 mm (0.0010 - 0.0033 in)
SEM271G
Page 181 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
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TURBINE WHEEL
●Check that there is no engine oil adhesion.
●Check that there is no carbon accumulation.
●Check that NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
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TURBINE WHEEL
●Check that there is no engine oil adhesion.
●Check that there is no carbon accumulation.
●Check that](/manual-img/5/57405/w960_57405-180.png)
EXHAUST MANIFOLD AND TURBOCHARGER
EM-131
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TURBINE WHEEL
●Check that there is no engine oil adhesion.
●Check that there is no carbon accumulation.
●Check that blades of the turbine wheel are not bent or broken.
●Check that the turbine wheel does not interfere with the turbine
housing.
COMPRESSOR WHEEL
●Check that there is no engine oil adhesion inside the air inlet.
●Check that the compressor wheel does not interfere with the
compressor housing.
●Check that the wheel is not bent or broken.
WASTEGATE VALVE ACTUATOR
●Connect the handy pump to the actuator, and check that the rod
strokes smoothly in compliance with the following pressure.
●Pressure to be applied at actuator part to move rod end as fol-
lows:
SEM272G
SEM273G
Standard (Pressure/rod stroke amount):
: 150.80 - 156.20 kPa (1,508 - 1,562 mbar, 1,131 - 1,172
mmHg, 44.0 - 46.2 inHg)/0.38 mm (0.0150 in)
: 176.50 - 185.90 kPa (1,765 - 1,859 mbar, 1,324 - 1,394
mmHg, 52.2 - 54.9 inHg)/4.0 mm (0.157 in)
SEM274G
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![NISSAN X-TRAIL 2001 Service Repair Manual EM-132
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
TROUBLE DIAGNOSIS OF TURBOCHARGER
Preliminary check:
●Check that the engine oil level is between MIN and MAX of the dipstick. (When the engine NISSAN X-TRAIL 2001 Service Repair Manual EM-132
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
TROUBLE DIAGNOSIS OF TURBOCHARGER
Preliminary check:
●Check that the engine oil level is between MIN and MAX of the dipstick. (When the engine](/manual-img/5/57405/w960_57405-181.png)
EM-132
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
TROUBLE DIAGNOSIS OF TURBOCHARGER
Preliminary check:
●Check that the engine oil level is between MIN and MAX of the dipstick. (When the engine oil amount is
more than MAX, the engine oil flows into the inlet duct through the blow-by gas passage, and the turbo-
charger is misjudged failure.)
●Ask the customer if he/she always runs the vehicle in idle engine speed to cool the engine oil down after
driving.
●Replace the turbocharger assembly when any malfunction is found after unit inspections specified in the
table below.
●If no malfunction is found after the unit inspections, judge that the turbocharger body has no failure. Check
the other parts again.
A: Large possibility
B: Medium possibility
C: Small possibilityInspection item Inspection resultSymptom
(when each inspection item meets each inspection result)
Engine oil
leakageSmoke NoiseInsufficient power/
acceleration failure
Turbine wheelEngine oil leaks C A C C
Carbon is accumulated C A B B
Friction with housing C B A B
Blades are bent or broken — — A A
Compressor wheelInside the air inlet is seriously con-
taminated by engine oil.BB— —
Friction with housing C B A B
Blades are bent or broken — — A A
After checking both turbine and
compressor, inspect rotor shaft
end play.There is resistance when the rotor
shaft is rotated by your fingertips.—CC B
The rotor shaft sometimes does not
rotate by your fingertips.——— A
There is too much play in the bear-
ing.CCB C
Oil return portCarbon or sludge is accumulated in
the waste oil hole.CAC C
Page 187 of 3833
OIL PAN AND OIL STRAINER
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b. Apply a continuous bead of liquid gasket to mating surface of
lower oil pan.
Use Genuine Liquid Gasket or equivalent.
●Be sure liquid gasket is 3.5 to 4.5 mm (0.138 to 0.177 in)
wide.
●Attaching should be done within 5 minutes after coating.
8. Install oil pan drain plug.
●Refer to illustration of components parts for installation direc-
tion of washer.
9. Install in the reverse order of removal after this step.
●Pour engine oil or start engine at least 30 minutes after
oil pan is installed.
INSPECTION AFTER INSTALLATION
●Check engine oil level. Refer to LU-18, "ENGINE OIL" .
●Check for leakage of engine oil when engine is warmed.
SEM159F
SBIA0164E
SBIA0161E
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![NISSAN X-TRAIL 2001 Service Repair Manual EM-140
[YD22DDTi]
VACUUM PUMP
MODELS PRODUCED SINCE APRIL 2001
INSPECTION BEFORE REMOVAL
1. Disconnect vacuum hose, and connect a vacuum gauge via 3-way connector.
●Disconnect point where vacuum fr NISSAN X-TRAIL 2001 Service Repair Manual EM-140
[YD22DDTi]
VACUUM PUMP
MODELS PRODUCED SINCE APRIL 2001
INSPECTION BEFORE REMOVAL
1. Disconnect vacuum hose, and connect a vacuum gauge via 3-way connector.
●Disconnect point where vacuum fr](/manual-img/5/57405/w960_57405-189.png)
EM-140
[YD22DDTi]
VACUUM PUMP
MODELS PRODUCED SINCE APRIL 2001
INSPECTION BEFORE REMOVAL
1. Disconnect vacuum hose, and connect a vacuum gauge via 3-way connector.
●Disconnect point where vacuum from vacuum pump can be measured directly and install 3-way con-
nector.
2. Start engine and measure generated vacuum at idle speed.
●If out of standard, check for air suction in vacuum route, and measure again.
●If still outside of standard, replace vacuum pump.
REMOVAL
1. Drain engine coolant. Refer to CO-29, "Changing Engine Coolant" .
2. Remove air duct and air cleaner case. Refer to EM-120, "
Removal and Installation" .
3. Remove charge air cooler and bracket. Refer to EM-122, "
Removal and Installation" .
4. Disconnect harness connector from fuel injector.
5. Remove injection tube. Refer to EM-144, "
Removal and Installation" .
6. Remove fuel injector oil seal.
7. Remove rocker cover. Refer to EM-156, "
Removal and Installation" .
8. Remove spill tube. Refer to EM-144, "
Removal and Installation" .
9. Remove nozzle support from NO.2 cylinder and fuel injector. Refer to EM-144, "
Removal and Installation"
.
10. Remove air inlet pipes. Refer to EM-127, "
Removal and Installation" .
11. Remove exhaust manifold cover.
12. Disconnect electronic EGR volume control valve water hose and harness.
13. Disconnect heater hose.
14. Remove EGR cooler.
SBIA0325E
Standard:
– 86.6 to – 101.3 kPa (– 866 to – 1,013 mbar, – 650 to – 760 mmHg, – 25.59 to – 29.92 inHg)
Page 196 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EM-146
[YD22DDTi]
INJECTION TUBE AND FUEL INJECTOR
2. Connect spill tube.
●Tighten fixing bolts and nut in the numerical order shown in
the figure.
NOTE:
Connection of spill tube gaske NISSAN X-TRAIL 2001 Service Repair Manual EM-146
[YD22DDTi]
INJECTION TUBE AND FUEL INJECTOR
2. Connect spill tube.
●Tighten fixing bolts and nut in the numerical order shown in
the figure.
NOTE:
Connection of spill tube gaske](/manual-img/5/57405/w960_57405-195.png)
EM-146
[YD22DDTi]
INJECTION TUBE AND FUEL INJECTOR
2. Connect spill tube.
●Tighten fixing bolts and nut in the numerical order shown in
the figure.
NOTE:
Connection of spill tube gasket may be broken, even if it is
tighten to specified torque. It does not affect performance.
3. Carry out air tightness test for spill tube.
●Connect a vacuum handy pump to spill connector. Check that
vacuum is retained while applying following vacuum.
●If outside of standard, reconnect spill tube. (Replace gasket in
this case.)
4. Install rocker cover. Refer to EM-156, "
Removal and Installation"
.
5. Install nozzle oil seal.
●Insert it straight until its flange fully contacts rocker cover.
CAUTION:
●Check gutter spring in nozzle oil seal on fuel injector for missing.
6. Connect injection tubes individually to each cylinder in order of
3-4-1-2.
7. Connect spill hose.
8. Install remaining parts in reverse order of removal.
INSPECTION AFTER INSTALLATION
CONSULT-ll service support has a force rail pressure increase function and can increase rail pressure to any
given pressure. Check for fuel leaks visually by increasing internal pressure using this function.
SBIA0205E
Standard:
− 53.3 to − 66.7 kPa (− 533 to − 667 mbar, − 400 to −
500 mmHg, −15.75 to − 19.69 inHg)
JEF250Z
SBIA0203E
Page 207 of 3833
ROCKER COVER
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6. Remove rocker cover.
●Loosen holding bolts in the reverse order of that shown in the
figure and remove.
INSTALLATION
1. Apply 3.0 mm (0.118 in) dia. of Genuine Liquid Gasket or equiv-
alent (Refer to EM-111, "
Precautions For Liquid Gasket" .) on
locations shown in the figure.
2. Tighten holding bolts in the numerical order shown in the figure.
●Re-tighten to the same torque in the same order as above.
3. Install nozzle oil seal.
●Insert it straight until flange fully contacts cylinder head.
4. Install remaining parts in reverse order removal.
5. Before starting engine, bleed air from fuel piping. Refer to FL-16,
"Air Bleeding" .
INSPECTION AFTER INSTALLATION
Start engine and increase engine speed to check for fuel leak.
SBIA0175E
JEM248G
SBIA0175E
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![NISSAN X-TRAIL 2001 Service Repair Manual CAMSHAFT
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Va l v e C l e a r a n c eEBS00LRS
INSPECTION
●When the camshaft or parts in connection with valves are
removed or replaced, and a NISSAN X-TRAIL 2001 Service Repair Manual CAMSHAFT
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Va l v e C l e a r a n c eEBS00LRS
INSPECTION
●When the camshaft or parts in connection with valves are
removed or replaced, and a](/manual-img/5/57405/w960_57405-212.png)
CAMSHAFT
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Va l v e C l e a r a n c eEBS00LRS
INSPECTION
●When the camshaft or parts in connection with valves are
removed or replaced, and a malfunction has occurred (poor
starting, idling, or other malfunction) due to the misadjustment of
the valve clearance, inspect as follows.
●Inspect and adjust when the engine is cool (at normal tempera-
ture).
●Be careful of the intake and exhaust valve arrangement. The
valve arrangement is different from that in a normal engine.
NOTE:
The camshafts have, alternately, either an intake valve or an
exhaust valve.(Refer to illustration)
1. Drain engine coolant. Refer to CO-29, "
Changing Engine Coolant" .
2. Remove charge air cooler. Refer to EM-122, "
Removal and Installation" .
3. Remove air duct and air inlet pipe. Refer to EM-120, "
Removal and Installation" .
4. Remove rocker cover. Refer to EM-156, "
Removal and Installation" .
5. Remove vacuum pump. Refer to EM-139, "
Removal and Installation" .
6. Remove injection tube and fuel injector. Refer to EM-144, "
Removal and Installation" .
7. Remove secondary timing chain. Refer to EM-167, "
Removal and Installation"
Check valve clearance while engine is cold and not running.
8. Set the No. 1 piston to TDC on its compression stroke.
●Turn crankshaft pulley clockwise so that the knock pin on
camshaft LH faces straight above. (No position indicator, etc.
is provided on the crankshaft pulley.)
9. Put an alignment mark with paint, etc. on the crankshaft pulley
and on the oil pump as an angle indicator.
10. While referring to the figure, measure the valve clearance
marked in the table below.
●The injection order is 1-3-4-2.
SBIA0178E
SBIA0179E
JEM177G
Measuring pointNo. 1 No. 2 No. 3 No. 4
INT EXH INT EXH INT EXH INT EXH
When the No. 1
cylinder is in the
TDCXXX X
SBIA0180E