EC-458
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
4. 1st trip freeze frame data
5. Others
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
●It is better to count the time accurately with a clock.
●It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
●Always ECM returns to Diagnostic Test Mode I after ignition switch is turned “OFF”.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)
1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-458, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-458, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-43,
"WARNING LAMPS" or see EC-1265 .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
●These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
PBIB0092E
MI Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-459
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DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MI as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MI illumi-
nates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are dis-
played, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified
codes can be identified by using the CONSULT-II. A DTC will be used as an example for how to read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no
malfunction. (See E C - 111 9 , "
INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
458, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
●If the battery is disconnected, the DTC will be lost from the backup memory after approx 24 hours.
●Be careful not to erase the stored memory before starting trouble diagnoses.
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR
In this mode, the MI displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
*: Maintains conditions just before switching to open loop.
To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the MI
comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.
SEF952W
MI Fuel mixture condition in the exhaust gas Air-fuel ratio feedback control condition
ON Lean
Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system
EC-460
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TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
PFP:00004
Trouble Diagnosis IntroductionEBS00NE9
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose a incident that occurs intermit-
tently rather than continuously. Most intermittent malfunctions are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the “Work Flow” on EC-461
.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” like the exam-
ple on EC-463
should be used.
Start your diagnosis by looking for “conventional” incidents first. This
will help troubleshoot driveability incidents on an electronically con-
trolled engine vehicle.
MEF036D
SEF233G
SEF234G
EC-462
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TROUBLE DIAGNOSIS
Description for Work Flow
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
●Vehicle ran out of fuel, which caused the engine to misfire.
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
“DIAGNOSTIC WORK SHEET”, EC-462
.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-455
.) The (1st trip) DTC and the (1st trip)
freeze frame data can be used when duplicating the incident at STEP III & IV.
If the incident cannot be verified, perform EC-506, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The “Symptom Matrix Chart” will be useful. See EC-469
.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II
to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-506, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the
(1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG)
mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-506, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st
trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-465
.) Then perform inspections
according to the Symptom Matrix Chart. (Refer to EC-469
.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-479
, EC-496 .
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection” in
GI-23, "
How to Perform Efficient Diagnosis for an Electrical Incident" .
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-506, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" .
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident
is still detected in the final check, perform STEP VI by using a method different from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM.
(Refer to EC-455, "
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .)
SEF907L
EC-464
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TROUBLE DIAGNOSIS
Fail-safe Chart
EBS00NEB
The ECM enters fail-safe mode, if any of the following malfunctions is detected due to the open or short circuit.
When the ECM enters the fail-safe mode, the MI illuminates.
Priority Detected items (DTC)
1
●U1000 CAN communication line
●P0102 P0103 Mass air flow sensor
●P0117 P0118 Engine coolant temperature sensor
●P0122 P0123 P0222 P0223 P1225 P1226 P1229 P2135 Throttle position sensor
●P0327 P0328 Knock sensor
●P0335 Crankshaft position sensor (POS)
●P0340 Camshaft position sensor (PHASE)
●P0500 Vehicle speed sensor
●P0605 ECM
●P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2
●P0134 Heated oxygen sensor 1
●P0550 Power steering pressure sensor
●P0650 MI
●P1122 Electric throttle control function
●P1124 P1126 P1128 Electric throttle control actuator
●P1805 Brake switch
3
●P1121 Electric throttle control actuator
●P1217 Engine over temperature (OVERHEAT)
DTC No. Detected items Engine operating condition in fail-safe mode
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch “ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided (CONSULT-
II display)
Just as ignition switch is turned
ON or Start40°C (104°F)
More than approx. 4 minutes after
ignition ON or Start80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening
in order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the nor-
mal condition.
So, the acceleration will be poor.
P1121 Electric throttle control actu-
ator
(ECM detect the throttle
valve is stuck open.)While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops,
the engine stalls.
The engine can restart in “N” or “P” position, and engine speed will not exceed 1,000
rpm or more.
P1122 Electric throttle control func-
tionECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1124
P1126Throttle control relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
TROUBLE DIAGNOSIS
EC-465
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Basic InspectionEBS00NEC
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related incident, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.
>> GO TO 3.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2122
P2123
P2127
P2128
P2138Accelerator pedal position
sensorThe ECM controls the electric throttle control actuator in regulating the throttle opening
in order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the nor-
mal condition.
So, the acceleration will be poor. DTC No. Detected items Engine operating condition in fail-safe mode
SEF983U
SEF976U
SEF977U
EC-482
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TROUBLE DIAGNOSIS
37 L/YCooling fan relay
(Low)[Engine is running]●Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating0 - 1.0V
40 P Stop lamp switch[Engine is running]
●Brake pedal releasedApproximately 0V
[Engine is running]
●Brake pedal depressedBATTERY VOLTAGE
(11 - 14V)
41 B/Y Start signal[Ignition switch “ON”]Approximately 0V
[Ignition switch “START”]9 - 14V
42 B/R Ignition switch[Ignition switch “OFF”]0V
[Ignition switch “ON”]BATTERY VOLTAGE
(11 - 14V)
43 G/OR PNP switch[Ignition switch “ON”]
●Gear position is “P” or “N”.Approximately 0V
[Ignition switch “ON”]
●Except the above gear positionA/T model
BATTERY VOLTAGE
(11 - 14V)
M/T model
Approximately 5V
50 LG Data link connector[Ignition switch “ON”]
●CONSULT-II is disconnected.Approximately 5V
52 R/WElectrical load signal
(Rear window defog-
ger signal)[Ignition switch “ON”]
●Rear window defogger switch is “ON”BATTERY VOLTAGE
(11 - 14V)
[Ignition switch “ON”]
●Rear window defogger switch is “OFF”Approximately 0V
53 R/YElectrical load signal
(Headlamp signal)[Ignition switch “ON”]
●Lighting switch is “2ND” positionBATTERY VOLTAGE
(11 - 14V)
[Ignition switch “ON”]
●Lighting switch is “OFF”Approximately 0V
55 LG/BHeater fan switch sig-
nal[Ignition switch “ON”]
●Heater fan control switch is “ON”Approximately 0V
[Ignition switch “ON”]
●Heater fan control switch is “OFF”Approximately 5V
58 B Sensors' ground[Engine is running]
●Warm-up condition
●Idle speedApproximately 0V
59
60
106
108B/W
B/W
B/Y
B/YECM ground[Engine is running]
●Idle speedEngine ground TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
TROUBLE DIAGNOSIS
EC-483
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63 L/WCamshaft position
sensor (PHASE)[Engine is running]
●Warm-up condition
●Idle speed1.0 - 4.0V
[Engine is running]
●Engine speed is 2,000 rpm.1.0 - 4.0V
64 OR/LAccelerator pedal
position sensor 2
power supply[Ignition switch “ON”]Approximately 2.5V
65 RSensor's power sup-
ply[Ignition switch “ON”]Approximately 5V
66 W/LPower supply for
ECM (Buck-up)[Ignition switch “OFF”]BATTERY VOLTAGE
(11 - 14V)
67 PPower steering pres-
sure sensor[Engine is running]
●Steering wheel is being turned.0.5 - 4.0V
[Engine is running]
●Steering wheel is not being turned.0.4 - 0.8V
71 PU/RCrankshaft position
sensor (POS)[Engine is running]
●Warm-up condition
●Idle speedApproximately 3V
[Engine is running]
●Engine speed is 2,000 rpmApproximately 3V
72 OR Mass air flow sensor[Engine is running]
●Warm-up condition
●Idle speed1.1 - 1.5V
[Engine is running]
●Warm-up condition
●Engine speed is 2,500 rpm.1.6 - 2.0V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0525E
PBIB0526E
PBIB0527E
PBIB0528E