AT-248
[EXC.F/EURO-OBD]
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CAUTION:
If malfunction is detected in multiple systems including CAN communication line, CAN communication line trouble diagnosis
shall be performed first.Revolution sensor VHCL SPEED SEN·A/T
●TCM does not receive the proper voltage sig-
nal from the sensor.
Vehicle speed sensor
(Meter)VHCL SPEED SEN·MTR
●TCM does not receive the proper voltage sig-
nal from the sensor.
Accelerator pedal posi-
tion (APP) sensorTHROTTLE POSI SEN
●TCM receives an excessively low or high volt-
age from the sensor.
Shift solenoid valve A SHIFT SOLENOID/V A
●TCM detects an improper voltage drop when it
tries to operate the solenoid valve.
Shift solenoid valve B SHIFT SOLENOID/V B
●TCM detects an improper voltage drop when it
tries to operate the solenoid valve.
Overrun clutch solenoid
valveOVERRUN CLUTCH S/V
●TCM detects an improper voltage drop when it
tries to operate the solenoid valve.
T/C clutch solenoid valve T/C CLUTCH SOL/V
●TCM detects an improper voltage drop when it
tries to operate the solenoid valve.
A/T fluid temperature sen-
sorBATT/FLUID TEMP SEN
●TCM receives an excessively low or high volt-
age from the sensor.To be displayed in case
of abnormality and when
no recording is made.
Engine speed signal ENGINE SPEED SIG
●TCM does not receive the proper voltage sig-
nal from the ECM.
Line pressure solenoid
valveLINE PRESSURE S/V
●TCM detects an improper voltage drop when it
tries to operate the solenoid valve.
CAN communication CAN COMM CIRCUIT
●When malfunction is detected in CAN commu-
nication line.
TCM (RAM) CONTROL UNIT (RAM)
●TCM memory (RAM) is malfunctioningRefer to AT-351, "
TCM
TERMINALS AND REF-
ERENCE VALUE"
TCM (ROM) CONTROL UNIT (ROM)●TCM memory (ROM) is malfunctioningRefer to AT-351, "
TCM
TERMINALS AND REF-
ERENCE VALUE"
TCM (EEP ROM) CONT UNIT (EEP ROM)●TCM memory (EEP ROM) is malfunctioning.Refer to AT-351, "
TCM
TERMINALS AND REF-
ERENCE VALUE"
Detected items
(Screen terms for CONSULT-II, “SELF DIAGNOSIS”
test mode)Malfunction is detected when... Remarks
Item Display
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
AT-251
[EXC.F/EURO-OBD]
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CAN circuit 3CAN CIRC 3
[OK/UNKWN]—X—
CAN circuit 4CAN CIRC 4
[OK/UNKWN]—X—
CAN circuit 5CAN CIRC 5
[OK/UNKWN]—X—
Throttle position THROTTLE
POSI
[/8]—— X
●Throttle position data,
used for computation
by TCM, is displayed.●A specific value used
for control is displayed
if fail-safe is activated
due to error.
Stop lamp switch BRAKE SW
[ON/OFF]
X——
●ON/OFF status is dis-
played.
ON... Brake pedal is
depressed.
OFF... Brake pedal is
released.
Line pressure duty LINE PRES DTY
[%]
—— X
●Control value of line
pressure solenoid
valve, computed by
TCM from each input
signal, is displayed.
Torque converter
clutch solenoid
valve dutyTCC S/V DUTY
[%]
—— X
●Control value of torque
converter clutch sole-
noid valve, computed
by TCM from each
input signal, is dis-
played.
Shift solenoid
valve ASHIFT S/V A
[ON/OFF]
—— X
●Control value of shift
solenoid valve A, com-
puted by TCM from
each input signal, is
displayed.Control value of sole-
noid is displayed even if
solenoid circuit is dis-
connected.
The OFF signal is dis-
played if solenoid circuit
is shorted. Shift solenoid
valve BSHIFT S/V B
[ON/OFF]
—— X
●Control value of shift
solenoid valve B, com-
puted by TCM from
each input signal, is
displayed.
Overrun clutch
solenoid valveOVERRUN/C S/
V
[ON/OFF]
—— X
●Control value of over-
run clutch solenoid
valve computed by
TCM from each input
signal is displayed.
Self-diagnosis dis-
play lamp
(O/D OFF indica-
tor lamp)SELF-D DP LMP
[ON/OFF]
—— X
●Control status of O/D
OFF indicator lamp is
displayed.
Voltage [V] — — — Value measured by voltage probe is displayed.
Frequency [Hz] — — —Value measured by pulse probe is displayed. If mea-
s u re me nt is im pos si bl e, “# ” si gn i s di sp la y ed. “ # ” si gn
is also displayed at the final data value until the mea-
surement result is obtained. Item Displaymove to center Monitor items
Description Remarks
TCM
Input
signalsCAN
comm
sig-
nalsMain
signalsSelection
from
menu
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
AT-257
[EXC.F/EURO-OBD]
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t1 = 2.5 seconds t2 = 2.0 seconds t3 = 1.0 second t4 = 1.0 second
HOW TO ERASE SELF-DIAGNOSTIC RESULTS (WITHOUT CONSULT-II)
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait for at
least 3 seconds and then turn it “ON” again.
2. Perform “SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II)”. Refer to AT- 2 5 3 , "
Diagnostic Proce-
dure Without CONSULT-II" (EXC. for EURO-OBD).
3. Turn ignition switch “OFF”. (The self-diagnostic results will be erased.)
10th judgement flicker is longer than others.
Line pressure solenoid valve circuit is short-circuited or discon-
nected.
Go to LINE PRESSURE SOLENOID VALVE.
Refer to AT- 3 9 611th judgement flicker is longer than others.
CAN communication line is damaged.
Go to CAN COMMUNICATION LINE.
Refer to AT-403
Lamp comes OFF.
PNP switch, overdrive control switch, closed throttle position sig-
nal or wide-open throttle position signal circuit is disconnected or
TCM is damaged.
(Because closed throttle position signal and wide-open throttle
position signal are input via CAN communication line malfunction
may continue after self-diagnosis.)
Go to TCM Self-diagnosis Does Not Activate.
Refer to AT- 3 4 4 Flickers as shown below.
Battery power is low.
Battery has been disconnected for a long time.
Battery is connected conversely.
(When reconnecting TCM connectors.—This is a problem.) O/D OFF indicator lamp:
SCIA0704ESCIA0705E
SCIA0706ESAT804H
AT-260
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — INTRODUCTION
Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT- 8 , "Wiring
Diagrams
and Trouble
Diagnosis",
AT-259,
"DIAGNOS-
TIC WORK-
SHEET"
2.❏ CHECK A/T FLUIDAT-264, "A/T
Fluid Check"❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform STALL TEST and LINE PRESSURE TEST.AT- 2 6 5 , "
Stall
Te s t",
AT-268, "
Line
Pressure
Te s t"
❏ Stall test — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ Line Pressure test — Suspected parts:
4.❏ Perform all ROAD TEST and mark required procedures.AT-269,
"Road Test"
4-1. Check before engine is started.AT-271, "1.
CHECK
BEFORE
ENGINE IS
STARTED"
❏ O/D OFF Indicator Lamp Does Not Come On, AT-312 .
❏ SELF-DIAGNOSTIC CONFIRMATION PROCEDURE — Mark detected items.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT-353
.
❏ Vehicle speed sensor·MTR, AT- 3 5 8
.
❏ Accelerator pedal position (APP) sensor, AT-362
.
❏ Shift solenoid valve A, AT-367
.
❏ Shift solenoid valve B, AT-372
.
❏ Overrun clutch solenoid valve, AT-377
.
❏ Torque converter clutch solenoid valve, AT- 3 8 1
.
❏ A/T fluid temperature sensor and TCM power source, AT-386
.
❏ Engine speed signal, AT-392
.
❏ Line pressure solenoid valve, AT-396
.
❏ CAN communication line, AT-403
.
❏ Control unit (RAM), control unit (ROM), AT- 2 0 3 , "
DTC CONTROL UNIT (RAM), CONTROL UNIT
(ROM)" .
❏ Control unit (EEP ROM), AT- 2 0 5 , "
DTC CONTROL UNIT(EEPROM)" .
❏ PNP & overdrive control switches, and throttle position sensor, AT- 3 4 4
.
❏ Battery
❏ Others
4-2. Check at idleAT-272, "
2.
CHECK AT
IDLE"❏ Engine Cannot Be Started In “P” And “N” Position, AT-314 .
❏ In “P” Position, Vehicle Moves Forward Or Backward When Pushed, AT- 3 1 5
.
❏ In “N” Position, Vehicle Moves, AT- 3 1 5
.
❏ Large Shock. “N” → “R” Position, AT-317
.
❏ Vehicle Does Not Creep Backward In “R” Position, AT- 3 1 7
.
❏ Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position, AT- 3 2 1
.
TROUBLE DIAGNOSIS — INTRODUCTION
AT-261
[EXC.F/EURO-OBD]
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4. 4-3. Cruise testAT- 2 7 5 , "3.
CRUISE
TEST",
AT- 2 7 9 ,
"Cruise Test
— Part 1"
Part-1
❏ Vehicle Cannot Be Started From D
1 , AT- 3 2 3 .
❏ A/T Does Not Shift: D
1→ D2 Or Does Not Kickdown: D4→ D2 , AT- 3 2 6 .
❏ A/T Does Not Shift: D
2→ D3 , AT-328 .
❏ A/T Does Not Shift: D
3→ D4 , AT-330 .
❏ A/T Does Not Perform Lock-up,AT- 3 3 2
.
❏ A/T Does Not Hold Lock-up Condition, AT-333
.
❏ Lock-up Is Not Released, AT-335
.
❏ Engine Speed Does Not Return To Idle (Light Braking D
4→ D3 ), AT- 3 3 6 .
Part-2AT- 2 8 2 ,
"Cruise Test
— Part 2"❏ Vehicle Does Not Start From D1 , AT-338 .
❏ A/T Does Not Shift: D
1→ D2 Or Does Not Kickdown: D4→ D2 , AT- 3 2 6 .
❏ A/T Does Not Shift: D
2→ D3 , AT-328 .
❏ A/T Does Not Shift: D
3→ D4 , AT-330 .
Part-3AT- 2 8 4 ,
"Cruise Test
— Part 3"❏ A/T Does Not Shift: D4→ D3 When Overdrive Control Switch “ON” → “OFF”, AT- 3 3 9 .
❏ Engine Speed Does Not Return To Idle (Engine Brake In D
3 ), AT-336 .
❏ A/T Does Not Shift: D
3→ 22 , When Selector Lever “D” → “2” Position, AT- 3 4 0 .
❏ Engine Speed Does Not Return To Idle (Engine Brake In 2
2 ),AT- 3 3 6 .
❏ A/T Does Not Shift: 2
2→ 11 , When Selector Lever “2” → “1” Position, AT- 3 4 1 .
❏ Vehicle Does Not Decelerate By Engine Brake, AT-343
.
❏ TCM Self-diagnosis Does Not Activate (PNP & Overdrive Control Switches, and throttle position sensor
Circuit Checks), AT- 3 4 4
.
❏ SELF-DIAGNOSTIC PROCEDURE — Mark detected items.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT- 3 5 3
.
❏ Vehicle speed sensor·MTR, AT-358
.
❏ Accelerator pedal position (APP) sensor, AT-362
.
❏ Shift solenoid valve A, AT- 3 6 7
.
❏ Shift solenoid valve B, AT- 3 7 2
.
❏ Overrun clutch solenoid valve, AT- 3 7 7
.
❏ Torque converter clutch solenoid valve, AT-381
.
❏ Batt/fluid temp sen (A/T fluid temperature sensor and TCM power source), AT- 3 8 6
.
❏ Engine speed signal, AT- 3 9 2
.
❏ Line pressure solenoid valve, AT-396
.
❏ CAN communication line, AT- 4 0 3
.
❏ Control unit (RAM), control unit (ROM), AT-203, "
DTC CONTROL UNIT (RAM), CONTROL UNIT
(ROM)" .
❏ Control unit (EEP ROM), AT-205, "
DTC CONTROL UNIT(EEPROM)" .
❏ PNP & overdrive control switches, and throttle position sensor, AT- 3 4 4
.
❏ Battery
❏ Others
5.❏ For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts.AT- 2 5 3 ,
"SELF-DIAG-
NOSTIC
PROCE-
DURE
(WITHOUT
CONSULT-
II)"
6.❏ Perform all ROAD TEST and re-mark required procedures.AT- 2 6 9 ,
"Road Test"
AT-268
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — BASIC INSPECTION
Line Pressure Test
ECS004VT
LINE PRESSURE TEST PORTS
Location of line pressure test ports are shown in the illustration.
●Always replace pressure plugs as they are self-sealing
bolts.
LINE PRESSURE TEST PROCEDURE
1. Check A/T fluid and engine oil levels. If necessary, add fluid or
oil.
2. Drive vehicle for approx. 10 minutes or until engine oil and AT F
reach operating temperature.
3. Install pressure gauge to corresponding line pressure port.
4. Set parking brake and block wheels.
●Continue to depress brake pedal fully while line pressure
test is being performed at stall speed.
SCIA0709E
ATF operating temperature: 50 - 80°C (122 -176°F)
SAT647B
UAT008
UAT008
TROUBLE DIAGNOSIS — BASIC INSPECTION
AT-269
[EXC.F/EURO-OBD]
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5. Start engine and measure line pressure at idle and stall speed.
●When measuring line pressure at stall speed, follow the
stall test procedure.
Line pressure: Refer to AT-522, "
Line Pressure" .
JUDGEMENT OF LINE PRESSURE TEST
Road TestECS004VU
DESCRIPTION
●The purpose of the test is to determine overall performance of A/
T and analyze causes of problems.
●The road test consists of the following three parts:
1. Check before engine is started
2. Check at idle
SAT493G
Judgement Suspected parts
At idleLine pressure is low in all positions.
●Oil pump wear
●Control piston damage
●Pressure regulator valve or plug sticking
●Spring for pressure regulator valve damaged
●Fluid pressure leakage between oil strainer and pressure regulator valve
●Clogged strainer
Line pressure is low in particular posi-
tion.
●Fluid pressure leakage between manual valve and particular clutch
●For example, line pressure is:
− Low in “R” and “1” positions, but
− Normal in “D” and “2” positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit.
Refer to AT-19, "
CLUTCH AND BAND CHART" .
Line pressure is high.
●Maladjustment of throttle position sensor
●A/T fluid temperature sensor damaged
●Line pressure solenoid valve sticking
●Short circuit of line pressure solenoid valve circuit
●Pressure modifier valve sticking
●Pressure regulator valve or plug sticking
●Open in dropping resistor circuit
At stall
speedLine pressure is low.
●Maladjustment of throttle position sensor
●Line pressure solenoid valve sticking
●Short circuit of line pressure solenoid valve circuit
●Pressure regulator valve or plug sticking
●Pressure modifier valve sticking
●Pilot valve sticking
SAT786A
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-287
[EXC.F/EURO-OBD]
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONPFP:00000
Symptom ChartECS004VV
Numbers are arranged in order of inspection.
Perform inspections starting with number one and work up.
Symptom Condition Diagnostic Item Reference Page
Engine cannot start in “P” and “N”
positions.
AT-314, "
Engine Cannot Be Started In
“P” and “N” Position"
ON vehicle1. Ignition switch and starterPG-2, "
POWER SUPPLY
ROUTING",
SC-20, "
STARTING SYS-
TEM"
2. Control cable adjustmentAT- 4 1 6 , "Control Cable
Adjustment"
3. PNP switchAT- 3 4 4 , "TCM Self-diag-
nosis Does Not Activate"
Engine starts in position other than
“N” and “P” positions.
AT-314, "
Engine Cannot Be Started In
“P” and “N” Position"
ON vehicle1. Control cable adjustmentAT- 4 1 6 , "
Control Cable
Adjustment"
2. PNP switchAT- 3 4 4 , "TCM Self-diag-
nosis Does Not Activate"
Transaxle noise in “P” and “N” posi-
tions.ON vehicle1. Fluid levelAT- 2 6 4 , "
FLUID LEVEL
CHECK"
2. Line pressure testAT- 2 6 8 , "Line Pressure
Te s t"
3. Accelerator pedal position (APP) sensorAT- 3 6 2 , "
ACCELE
RATOR PEDAL POSI-
TION (APP) SENSOR"
4. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT- 3 5 3 , "
VEHICLE
SPEED SENSOR·A/T
(REVOLUTION SEN-
SOR)",
AT- 3 5 8 , "
DTC VEHICLE
SPEED SENSOR MTR"
OFF vehicle5. Oil pumpAT- 4 4 4 , "
Oil Pump"
6. Torque converterAT- 4 2 5 , "
Locations of
Adjusting Shims, Needle
Bearings, Thrust Washers
and Snap Rings"
Vehicle moves when changing into “P”
position, or parking gear does not dis-
engage when shifted out of “P” posi-
tion.
AT-315, "
In “P” Position, Vehicle
Moves Forward Or Backward When
Pushed"
ON vehicle 1. Control cable adjustmentAT- 4 1 6 , "Control Cable
Adjustment"
OFF vehicle 2. Parking componentsAT- 4 2 1 , "
Components",
AT- 4 4 1 , "
REPAIR FOR
COMPONENT PARTS"
Vehicle runs in “N” position.
AT-315, "
In “N” Position, Vehicle
Moves"
ON vehicle 1. Control cable adjustmentAT- 4 1 6 , "Control Cable
Adjustment"
OFF vehicle2. Forward clutchAT- 4 7 1 , "
Forward and
Overrun Clutches"
3. Reverse clutchAT- 4 6 3 , "Reverse Clutch"
4. Overrun clutchAT- 4 7 1 , "Forward and
Overrun Clutches"