Page 440 of 1007

AUTOMATIC GEARBOX - JATCO
REPAIRS 44-5
REPAIRS
Selector housing
$% 44.15.04
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
3.Release inner cable from selector lever.
4.Remove 'C' clip securing outer cable to selector
housing.
5.If fitted, release mirror fold ECU and place
aside.
6.Disconnect shift interlock solenoid connector.
7.Disconnect multiplug from sport/manual switch.
8.If fitted, remove bolt and disconnect cable from
key interlock mechanism.9.Remove 6 nuts securing selector housing.
10.Remove selector housing.
11.Remove screw and remove mirror fold ECU
housing.
Refit
1.Position mirror fold ECU housing and secure
with screw.
2.Fit selector housing, fit nuts and tighten to 10
Nm (7.5 lbf.ft).
3.Connect key interlock mechanism inner cable.
Locate outer cable, fit clamp and clamp bolt but
do not tighten clamp bolt at this stage.
4.Connect multiplug to sport/manual switch.
5.Connect shift interlock solenoid connector.
6.Secure inner cable to selector lever.
7.Secure outer cable to selector housing with 'C'
clip.
8.Check key interlock cable adjustment.
+ STEERING, ADJUSTMENTS, Cable
- key interlock - adjust.
9.Fit front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
10.Remove stand(s) and lower vehicle.
Page 442 of 1007

AUTOMATIC GEARBOX - JATCO
REPAIRS 44-7
Selector cable
$% 44.15.08
Remove
1.Remove front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Release inner cable from selector lever.
3.Remove 'C' clip securing outer cable to selector
housing.
4.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
5.Remove underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
6.Remove cable tie and release gear selector
cable from clip on body.
7.Loosen selector cable trunnion nut.
8.Release clip securing selector cable to gearbox
bracket, remove selector cable and collect
trunnion from selector lever.Refit
1.Position trunnion to selector lever, locate inner
cable through trunnion, do not tighten nut at this
stage.
2.Position selector cable to gearbox bracket and
secure with clip.
3.Locate cable in selector housing and secure
outer cable in clip.
4.Secure outer cable to selector housing with 'C'
clip.
5.Secure inner cable to selector lever.
6.Fit front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
7.Check and adjust selector cable.
+ AUTOMATIC GEARBOX - JATCO,
ADJUSTMENTS, Selector cable - adjust.
8.Fit underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
9.Remove stands and lower vehicle.
Page 444 of 1007
AUTOMATIC GEARBOX - JATCO
REPAIRS 44-9
Selector indicator - from 04MY
$% 44.15.10
Remove
1.Position gear selector lever in 'Neutral' and
remove gear selector knob.
WARNING: Gear knob will be released
suddenly, keep face clear of gear knob
during removal.
2.Working from forward edge, carefully release
spring clip securing gear selector indicator
assembly to centre console. Release 2
additional clips at the sides and slide assembly
forward.3.Disconnect multiplug from hill descent switch.
4.Disconnect multiplug from gear selector
indicator module.
5.Remove gear selector indicator assembly.
Refit
1.Position gear selector indicator assembly to
centre console.
2.Connect 2 multiplugs.
3.Ensure LED display module is located on pegs.
4.Fit and secure gear selector indicator assembly
to centre console.
5.Fit gear selector knob.
CAUTION: Selector lever must be in 'Park'
before fitting knob, failure to comply may
result in damage to selector assembly.
M44 1992
M44 1993
Page 445 of 1007

AUTOMATIC GEARBOX - JATCO
44-10 REPAIRS
Inhibitor switch
$% 44.15.19
Remove
1.Release inhibitor switch harness multiplug from
clip on fluid pan and disconnect multiplug.
2.Set selector lever to 'N' position.
3.Remove 2 bolts securing inhibitor switch to
gearbox and remove inhibitor switch.
Refit
1.Clean inhibitor switch and mating face on
gearbox.
2.Align the internal lugs with the mark on the
inhibitor switch.
3.Position inhibitor switch, aligning the 2 lugs with
the machined grooves in the selector lever
shaft.
4.Fit bolts securing inhibitor switch but do not
tighten at this stage.
5.Connect inhibitor switch multiplug and secure
to mounting bracket with clip.
6.Adjust inhibitor switch.
+ AUTOMATIC GEARBOX - JATCO,
ADJUSTMENTS, Inhibitor switch - adjust.
ECU
$% 44.15.46
Remove
1.Loosen 5 screws and remove 'E' - box lid.
2.Release 2 retainers and withdraw ECU.
3.Disconnect multiplug from ECU and remove
ECU.
Refit
1.Connect multiplug to ECU.
2.Locate and secure ECU.
3.Fit 'E' - box lid and tighten screws.
M18 0672
Page 447 of 1007
AUTOMATIC GEARBOX - JATCO
44-12 REPAIRS
Gearbox - KV6 - with engine and gearbox
removed
$% 44.20.01.99
Remove
1.Release HO2S multiplug from support bracket
on LH camshaft cover, disconnect multiplug.
2.Remove 4 nuts securing LH exhaust manifold
to cylinder head.
3.Remove exhaust manifold, remove and discard
gasket.4.Remove nut securing manifold heat shield to
IRD unit.
5.Remove nut securing heat shield to IRD pinion
housing.
6.Remove 2 bolts securing heat shield and
remove heat shield.
7.Disconnect breather hose from IRD housing.
8.Release clips and disconnect coolant hoses
from IRD.
Page 448 of 1007
AUTOMATIC GEARBOX - JATCO
REPAIRS 44-13
9.Remove bolt securing engine lower steady to
IRD support bracket.
10.Remove lower engine steady noting that 'TOP'
mark on engine steady faces uppermost.
11.Remove 3 bolts securing IRD support bracket
to sump.
12.Remove 2 bolts securing IRD support bracket
to engine front mounting plate.13.Remove 5 bolts securing support bracket to
IRD.
14.Remove support bracket.
15.Remove 4 bolts securing IRD.
16.With assistance, release IRD from gearbox and
remove.
17.Remove and discard 'O' ring from IRD.
M41 7698
Page 449 of 1007
AUTOMATIC GEARBOX - JATCO
44-14 REPAIRS
18.Remove 2 bolts securing torque converter
access plate.
19.Remove access plate.
20.Mark drive plate to torque converter, for refit
purposes.
21.Remove 4 bolts securing drive plate to
converter.
22.Remove bolt securing IRD cooling hose
retainer. Remove retainer.23.Remove bolts securing LRT-44-026 lifting
bracket to gearbox and remove bracket.
24.Remove 3 bolts securing starter motor to
gearbox noting that the LH bolt also secures
the mounting bracket for the CKP sensor
multiplug.
25.Remove starter motor.
M44 1661
M44 1649
Page 450 of 1007
AUTOMATIC GEARBOX - JATCO
REPAIRS 44-15
26.Disconnect 2 fluid cooler hose unions and
discard 'O' rings.
CAUTION: Always fit plugs to open
connections to prevent contamination.
27.Release 2 clips and disconnect coolant hoses
from fluid cooler.
28.Remove bolts securing fluid cooler.
29.Remove fluid cooler.30.Remove bolt securing CKP sensor to gearbox,
release sensor and position aside.
31.Remove nut and bolt, adjacent to CKP sensor,
securing gearbox to engine.
32.Fit suitable lifting brackets to gearbox and
secure with nuts and bolts.
33.Connect lifting equipment to brackets.
34.Remove 2 bolts securing gearbox to engine.
M44 1639
M44 1665
M44 1651