Page 92 of 1007
GENERAL DATA
04-29
From 04MY: Models with Sports Suspension .
⇒ Colour code GREY / ORANGE
⇒ Total coils 5.5
⇒ Active coils 5.5
⇒ Wire diameter 15.5
⇒ Free length 308.5
Anti-roll bar diameter 20.5 mm (0.81 in)
* At unladen weight
Page 93 of 1007
GENERAL DATA
04-30
Rear Suspension
* At unladen weight
Type Independent, MacPherson struts with coil springs and lower
"trapezoidal links"
All models, except those with Sports
Suspension:Nominal height to wheel arch from hub
centre*463 mm (18.228 in) ± 10 mm (0.39)
Models with Sports Suspension only:Nominal height
to wheel arch from hub centre*433 mm (17.047 in)
Road spring identification:
All models except Sports Suspension
⇒ Colour code WHITE / GREEN
Total coils 6.42
Active coils 4.7
Wire diameter 13.825 mm (0.5443 in)
Free length 349.86 (13.774 in)
Models with Sports Suspension, (fitted from 04MY)
⇒ Colour code ORANGE / ORANGE
⇒ Total coils 6.8
⇒ Active coils 5.6
⇒ Wire diameter 13.97
⇒ Free length 311
Page 95 of 1007
GENERAL DATA
04-32
Wheels and tyres
Tyre pressures
Wheel type and size:
⇒ Standard 51/2 J x 15" steel
⇒ Option 51/2 J x 15" alloy
⇒ Option 6.0 J x 16" alloy
⇒ Option 6.0 J x 16" alloy
Tyre sizes
5
1/2 J x 15" Wheels 195/80 R15 'Multi terrain' tyre
6 J x 16" Wheels 225/55 R17 'Multi terrain' tyre
7 J x 17" Wheels 225/55 R17 'Multi terrain' tyre
Front and rear – all engine variations
⇒ Normal driving conditions (up to 4 passengers and
luggage)2.1 bar (30 lbf/in
2)
⇒ Maximum Gross Vehicle Weight 2.1 bar (30 lbf/in
2)
⇒ Towing 2.1 bar (30 lbf/in
2)
Page 98 of 1007
GENERAL DATA
04-35
Dimensions
* At EEC kerb weight
Overall length (inc. 195/80 spare wheel/tyre):
⇒ K1.8 4368 mm (14 ft 4 in)
⇒ KV6 4433 mm (14 ft 7 in)
⇒ Td4 4368 mm (14 ft 4 in)
Overall width (including mirrors 2.068 m (6 ft 9.4 in)
Overall height (including roof bars and cross rails)* 1.708 m (5 ft 7.2 in)
Overall height (including roof bars and cross rails)*
⇒ 3 door 1.808 m (5 ft 11.2 in)
⇒ 5 door 1.828 m (5 ft 11.9 in)
Ground clearance (minimum)*: 186 mm (7.3 in)
Wading depth (maximum) 400 mm (15.7 in)
Wheelbase 2.557 m (8 ft 4.7 in)
Maximum approach angle
*30.5°
Maximum departure angle (with towbar)
*24°
Maximum departure angle (without towbar)
*33.9°
Maximum breakover angle 24°
Track:
⇒ Front
⇒ Rear1534 mm (60.4 in)
1545 mm (60.8 in)
Page 99 of 1007

GENERAL DATA
04-36
Weights
†To increase stability, it is recommended that the nose weight is adjusted to the maximum limit, when loading to the
maximum trailer weight.
*If the vehicle trailer weight exceeds 1800 kg the vehicle payload must be restricted to less than the Gross Vehicle
Weight to ensure the loaded combination is within the Gross Train Weight limit.
**The Gross Towing Weight must be reduced by 300 kg (662 lb) when the following conditions exist:
climbing steep hills and mountains with air temperatures above 30
°C/ 86°F.
altitudes of 1000 metres (3280 feet) and above.
Unladen weight (full fuel tank, excluding options):
⇒ Petrol models 1410 - 1620 kg (3109 -3572 lb)
⇒ Diesel models 1540 - 1635 kg (3395 - 3605 lb)
Maximum gross vehicle weight:
⇒ Td4 engine 2080 kg (4586 lb)
⇒ K1.8 engine 2040 kg (4497 lb)
⇒ KV6 engine 2060 kg (4542 lb)
Maximum front axle load:
⇒ Td4 engine 1100 kg (2425 lb)
⇒ K1.8 engine 1050 kg (2315 lb)
⇒ KV6 engine 1080 kg (2381 lb)
Maximum rear axle load (must NOT be exceeded) 1120 kg (2470 lb)
Maximum trailer weight
*2000 kg (4410 lb)
Maximum Gross Towing Weight (GTW)
**:
⇒ Td4 engine 3880 kg (8554 lb)
⇒ K1.8 engine 3840 kg (8466 lb)
⇒ KV6 engine 3860 kg (8510 lb)
Towing hitch downward load (maximum nose weight)
†140 kg (309 lb)
Maximum roof rack load (includes weight of rack) 75 kg (165 lb)
Page 100 of 1007
IDENTIFICATION NUMBERS
05-1
IDE NTIFICATION NUMBERS
Vehicle Identification Number
Location
The Vehicle Identification Number (VIN) plate is
stamped on a plate attached to the LH 'B' post. The
VIN is also stamped in the following locations:
lOn a plate attached to the LH 'B' post.
lOn a plate behind the LH lower corner of the
windscreen.
lOn the engine compartment bulkhead.
VIN plate on LH 'B' post
Engine compartment bulkheadWindscreen VIN
The VIN plate contains the following information:
aVehicle Identification Number (VIN)
bGross vehicle weight
cGross train weight
dMaximum front axle load
eMaximum rear axle load
fPaint code
gTrim code
Page 126 of 1007
TORQUE WRENCH SETTINGS
06-23
Driveshafts
1 Tighten with weight of vehicle on suspension
TORQUE DESCRIPTION METRIC IMPERIAL
Adjustable transverse link to subframe nut and bolt
1120 Nm 89 lbf.ft
Adjustable transverse link to subframe nut and bolt
1120 Nm 89 lbf.ft
Fixed transverse link to subframe nut and bolt 120 Nm 89 lbf.ft
Front propeller shaft to IRD flange bolts and nuts 40 Nm 30 lbf.ft
Front propeller shaft to viscous coupling bolt 65 Nm 48 lbf.ft
Handbrake cable clip to subframe bolt 22 Nm 16 lbf.ft
Propeller shaft to IRD flange nuts and bolts 40 Nm 30 lbf.ft
Propeller shaft to rear axle nuts and bolt 65 Nm 48 lbf.ft
Propeller shaft to viscous coupling nuts and bolts 65 Nm 48 lbf.ft
Viscous coupling support bearing bolts 28 Nm 21 lbf.ft
Page 128 of 1007

TORQUE WRENCH SETTINGS
06-25
Steering
* Tighten with weight of vehicle on suspension
TORQUE DESCRIPTION METRIC IMPERIAL
Ball joint to steering arm nuts 55 Nm 41 lbf.ft
Coolant rail to cylinder block bolts (KV6) 9 Nm 7 lbf.ft
Gear change linkage to bulkhead bolts (Td4 manual) 25 Nm 18 lbf.ft
Heatshield nuts (KV6) 25 Nm 18 lbf.ft
Interlock cable to column lock union (JATCO) 4 Nm 3 lbf.ft
IRD hose clip bolt (Td4) 25 Nm 18 lbf.ft
Key cable clamp bolt (JATCO) 6 Nm 4.5 lbf.ft
PAS pipe clip to engine lifting eye bolt 10 Nm 7.5 lbf.ft
PAS high pressure pipe clip bolt 8 Nm 6 lbf.ft
PAS fluid pipe bracket bolts 10 Nm 7.5 lbf. ft
PAS outlet hose to pump banjo bolt (KV6 & K1.8) 20 Nm 15 lbf.ft
PAS outlet hose to pump banjo bolt (Td4) 25 Nm 18 lbf.ft
PAS outlet pipe clip bolt 22 Nm 16 lbf.ft
PAS pipe to clamp bolt 22 Nm 16 lbf. ft
PAS pipe to engine front mounting plate bolt (KV6) 25 Nm 18 lbf.ft
PAS pipe support bracket to RH hydramount nut (KV6) 85 Nm 63 lbf.ft
PAS pipe to RH turret clip bolt 10 Nm 7.5 lbf.ft
PAS pump high pressure pipe union 25 Nm 18 lbf.ft
PAS pump pulley bolts 10 Nm 7.5 lbf.ft
PAS pump to mounting bracket bolts (KV6 & K1.8) 25 Nm 18 lbf.ft
PAS pump to mounting bracket bolts (Td4):
⇒ M610 Nm 7.5 lbf.ft
⇒ M825 Nm 18 lbf.ft
PAS pump mounting to cylinder block bolts 45 Nm 33 lbf.ft
PAS rack fluid feed pipe union nut 18 Nm 13 lbf. ft
PAS rack fluid return pipe union nut 22 Nm 16 lbf. ft
PAS rack mounting and clamp to bulkhead bolts 45 Nm 33 lbf. ft
Ram feed pipe union nuts:
⇒ Small (6mm) diameter 18 Nm 13 lbf.ft
⇒ Large (10 mm) diameter 24 Nm 18 lbf.ft
Steering column height adjuster clamp bolt and nut 10 Nm 7.5 lbf.ft
Steering column height adjuster clamp bolt and nut 12 Nm 9 lbf.ft
Steering column bracket side support bolt 10 Nm 7.5 lbf.ft
Steering column lock bolt SHEAR
Steering column to fascia support rail (Nyloc) nuts and bolts 14 Nm 10 lbf.ft
Steering column to PAS rack pinion clamp pinch bolt
132 Nm 24 lbf. ft
Steering wheel nut 45 Nm 33 lbf.ft
Track-rod ends to steering arm nuts 55 Nm 41 lbf.ft
Track-rod end pinch bolt * 28 Nm 21 lbf.ft
Track-rod to rack bolts 100 Nm 74 lbf.ft
Turnbuckle lock nuts 90 Nm 66 lbf.ft