2001 LAND ROVER FREELANDER remove seats

ENGINE - K SERIES KV6
12-3-100 OVERHAUL
31.Check that fitted height of valve guide, 'A', is
6.00 mm (0.24 in).
32.Check condition of valve seats and existing
valves that are to be re-used.
33.Renew valve seat inserts as necessary.
CAUTION: Do not damage counterbore
when removing insert.
34.Cool replacement valve seat inserts using
liquid nitrogen and press into cylinder head in
one continuous operation.
CAUTION: Do not heat cylinder head.
Inserts must not stand proud of combustion
face on completion of cutting operation.
35.Cut valve seats using a suitable pilot and the
following cutters:
l15° - To cut first angle
l45° - Make final cut and remove any burrs
l60° - To narrow seat and obtain correct
valve seat width
36.Check valve seat width and face angle:
lSeat width - 'A' - Inlet = 1.2 mm (0.05 in);
Exhaust = 1.6 mm (0.06 in)
lValve face angle - 'B' - Inlet and exhaust =
45°
37.Lap each valve to its seat using grinding paste.38.Apply Prussian Blue to valve seat, insert valve
and press it into position several times without
rotating. Remove and check valve for even and
central seating: seating position shown by
Prussian Blue should be in the centre of valve
face: a: High towards stem, increase 60° cut
and restore seat width. b: Low towards edge,
increase 45° cut and restore seat width. Lap
and recheck valve seating.
39.Check valve stem fitted height - 'A'.

+ GENERAL DATA, Engine - KV6
Petrol.
CAUTION: If valve stem fitted height is
above service limit, fit new valve and re-
check. If still over limit, renew valve seat
insert.
40.Clean valve springs and lubricate valves.
Reassembly
1.Lubricate new valve stem oil seals with clean
engine oil.
2.Using tool LRT-12-071 fit new valve stem oil
seals.
3.Fit valves.
M12 7894
A

RESTRAINT SYSTEMS
REPAIRS 75-1
RESTRAINT SYSTEMS REPAIRS
Automatic belt assembly - front - 3 door
$% 76.73.13
Remove
1.Remove seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
2.Remove body side rear trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
3.Remove 2 Torx bolts securing seat belt lower
mounting and remove mounting from seat belt.
4.Release seat belt retaining strap.
5.Remove cover from upper mounting.
6.Remove Torx bolt from upper mounting.
7.Remove bolt from seat belt reel and remove
reel.Refit
NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.
1.Position reel and tighten bolt to 31 Nm (23
lbf.ft).
2.Extend belt, position top mounting and tighten
Torx bolt to 31 Nm (23 lbf.ft).
3.Fit top mounting cover.
4.Secure belt retaining strap.
5.Fit lower mounting to seat belt, position
mounting, fit and tighten Torx bolts to 40 Nm
(29 lbf.ft).
6.Fit body rear side trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
7.Fit seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.

RESTRAINT SYSTEMS
75-2 REPAIRS
Automatic belt assembly - front - 5 door
$% 76.73.13
Remove
1.Remove seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
2.Remove 'B/C' post upper finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B/C' post - upper -
renew.
3.Release seat belt retaining strap.
4.Remove nut securing seat belt upper
anchorage to mounting.
5.Remove bolt from seat belt reel and remove
reel.Refit
NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.
1.Position reel and tighten bolt to 31 Nm (23
lbf.ft).
2.Extend belt, position top mounting and tighten
nut to 31 Nm (23 lbf.ft).
3.Secure belt retaining strap.
4.Fit 'B/C' post upper finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B/C' post - upper -
renew.
5.Fit seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.

RESTRAINT SYSTEMS
REPAIRS 75-3
Seat belt - centre - rear
$% 76.73.20
Remove
1.Remove RH rear seat.

+ SEATS, REPAIRS, Rear seat - RH.
2.Remove 2 screws and remove seat belt reel
cover.
3.Remove nut and release seat belt reel.4.Remove 5 screws and remove both end
covers.
5.Remove 3 Torx bolts and remove squab from
cushion.
6.Release rear of cushion cover from frame.
7.Release sides and front of cushion cover from
frame.

RESTRAINT SYSTEMS
75-4 REPAIRS
8.Release cover and pad from frame.
9.Remove Torx bolt from centre seat belt anchor
and right seat belt buckle.
10.Remove seat belt and right seat belt buckle.
Refit
1.Position centre seat belt anchor and right seat
belt buckle to seat and tighten Torx bolt to 32
Nm (24 lbf.ft).
2.Fit cover and pad to frame.
3.Fit front and sides of cushion cover to frame.
4.Fit rear of cushion cover to frame.
5.Fit cushion to squab and tighten Torx bolts.
6.Fit end covers and tighten screws.
7.Position seat belt reel in seat squab and tighten
nut to 32 Nm (24 lbf.ft).
8.Fit seat belt reel cover and tighten screws.
9.Fit rear seat.

+ SEATS, REPAIRS, Rear seat - RH.
Seat belt - rear - LH
$% 76.73.23
Remove
1.Remove rear quarter upper trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
2.Remove Torx bolt from seat belt upper
mounting.
3.Remove Torx bolt from seat belt reel and
remove reel.
Refit
1.Position reel and tighten Torx bolt to 50 Nm (37
lbf.ft).
2.Extend belt, position top mounting and tighten
Torx bolt to 32 Nm (24 lbf.ft).
3.Fit rear quarter upper trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.

RESTRAINT SYSTEMS
75-6 REPAIRS
Stalk - rear seat belt - LH - 3 door
$% 76.73.32
Remove
1.Remove rear seat.

+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.
2.Remove 2 screws from hinge cover and
remove cover from seat hinge.
3.Remove 4 screws and remove rear seat centre
console.
4.Release rear seat cushion cover retainers and
position cushion aside.5.Remove Torx bolt from seat belt buckle and
remove buckle.
Refit
1.Fit buckle to seat frame and tighten Torx bolt to
32 Nm (24 lbf.ft).
2.Position seat cushion and secure cover
retainers.
3.Fit centre console and secure with screws.
4.Fit hinge cover and secure with screws.
5.Fit rear seat.

+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.

RESTRAINT SYSTEMS
REPAIRS 75-7
Stalk - rear seat belt - LH - 5 door
$% 76.73.32
Remove
1.Fold rear seat forward.
2.Remove 3 screws from end cover and remove
cover from seat hinge.
3.Remove 4 Torx bolts from seat lock down catch
and remove catch assembly.
4.Remove Torx bolt from seat belt buckle and
remove buckle.Refit
1.Fit buckle to catch assembly and tighten Torx
bolt to 32 Nm (24 lbf.ft).
2.Fit catch assembly to seat and tighten Torx
bolts.
3.Fit catch assembly to seat, fit Torx bolts but do
not tighten at this stage.
4.Fold seat down and check that seat unfolds on
lock down bar correctly. Adjust catch assembly
if required.
5.Tighten catch Torx bolts to 32 Nm (24 lbf.ft).
6.Recheck seat fold.
7.Fit end cover and tighten screws.
8.Reposition rear seats.

RESTRAINT SYSTEMS
REPAIRS 75-11
Stalk - rear seat belt - centre
$% 76.73.98
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing a seatbelt pre-tensioner, do not
lean directly over it or block the end of the
piston tube.
WARNING: Always remove the key from the
starter switch, disconnect the vehicle
battery and wait 10 minutes before
commencing work on the SRS system.
1.Remove RH rear seat.

+ SEATS, REPAIRS, Rear seat - RH.
2.Remove 2 screws and remove seat belt reel
cover.3.Remove nut and release seat belt reel.
4.Remove 5 screws and remove both end
covers.
5.Remove 3 Torx bolts and remove squab from
cushion.