Page 707 of 1007

SEATS
76-5-12 REPAIRS
Cover - squab - front seat
$% 78.90.08
Remove
1.Remove front seat.
+ SEATS, REPAIRS, Front seat.
2.Release and remove head restraint.
3.Remove recline control knob.
4.Release retaining studs from side covers and
remove covers.
5.Remove 4 Torx bolts from squab frame and
remove squab frame from cushion frame.
6.Remove lumbar control knob.
7.Release squab cover at base of seat frame.8.Release squab cover from squab frame and
squab pad.
9.Drill out 2 pop rivets from squab frame.
10.Remove both head restraint guide tubes.
11.Remove squab cover and pad from frame.
12.Remove and discard 10 hog rings holding
cover to squab pad.
13.Remove squab cover.
Refit
1.Position squab cover to pad.
2.Pull cover into position and secure with NEW
hog rings.
3.Fit squab cover and pad to frame.
4.Fit head restraint guide tubes.
5.Position straps and secure with pop rivets.
6.Fit squab cover to squab pad and squab frame.
7.Secure squab cover at base of squab frame.
8.Fit lumbar support control knob.
9.Fit squab frame to cushion frame and tighten
Torx bolts to 45 Nm (33 lbf.ft).
10.Fit side covers and secure retaining studs.
11.Fit recline control knob.
12.Fit head restraint.
13.Fit front seat.
+ SEATS, REPAIRS, Front seat.
Page 708 of 1007

SEATS
REPAIRS 76-5-13
Cover - squab - rear seat - side - LH
$% 78.90.12
Remove
1.Fold LH rear seat forward.
2.Remove 5 screws and remove both end
covers.
3.Remove 3 bolts from seat squab and remove
squab from cushion.
4.Remove head restraint5.Release squab cover from sides and bottom of
frame.
6.Release latch escutcheon and remove seat
frame back cloth.
7.Release cover from rear of frame.
8.Remove both head restraint guide tubes.
9.Remove squab cover and pad from frame.
10.Remove and discard 9 hog rings and remove
cover from pad.
Refit
1.Position latch escutcheon to back cloth and fit
to frame. Ensure that the latch escutcheon is
secured correctly into latch housing.
2.Position squab cover to pad and secure hog
rings.
3.Fit squab cover and pad to frame.
4.Fit head restraint guide tubes.
5.Fit cover to sides and bottom of frame.
6.Fit cover to rear of frame.
7.Fit head restraint.
8.Fit cushion to squab and tighten Torx bolts to
28 Nm (21 lbf.ft).
9.Fit side covers and tighten screws.
10.Secure rear seat in locked position.
Page 709 of 1007
SEATS
76-5-14 REPAIRS
Cover - squab - rear seat - RH
$% 78.90.13
Remove
1.Fold RH rear seat forward.
2.Remove 2 screws and remove seat belt reel
cover.
3.Remove nut and release seat belt reel.4.Remove 5 screws and remove both end
covers.
5.Remove 3 bolts from seat squab and remove
squab from cushion.
6.Remove both head restraints.
7.Remove arm rest aperture trim.
8.Remove 2 screws from arm rest and remove
arm rest.
Page 710 of 1007
SEATS
REPAIRS 76-5-15
9.Release squab from arm rest aperture.
10.Release squab from seat belt aperture and rear
of frame.
11.Release squab from sides and bottom of frame.
Release latch escutcheon and remove back
cloth.12.Release and remove 4 head restraint guide
tubes.
13.Release squab lock warning button
escutcheon.
14.Remove squab cover and pad from frame.
Page 711 of 1007

SEATS
76-5-16 REPAIRS
15.Remove and discard 12 hog rings and remove
cover from pad.
Refit
1.Position squab cover to pad and secure hog
rings.
2.Fit squab cover and pad to frame.
3.Fit head restraint guide tubes and seat lock
warning button escutcheon.
4.Fit cover to sides and bottom of frame.
5.Fit cover to rear of frame and seat belt aperture.
6.Position latch escutcheon to back cloth and fit
to frame. Ensure that the latch escutcheon is
secured correctly into latch housing.
7.Fit cover to arm rest aperture.
8.Fit arm rest and tighten screws.
9.Fit arm rest aperture trim.
10.Fit head restraints.
11.Fit cushion to squab and tighten Torx bolts.
12.Fit side covers and tighten screws.
13.Position seat belt reel in seat squab and tighten
nut to 32 Nm (24 lbf.ft).
14.Fit seat belt reel cover and tighten screws.
15.Secure rear seat in locked position.
Cover - squab - rear single seat - 3 door
$% 78.90.85
Remove
1.Remove rear seat assembly.
+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.
2.Remove 2 screws securing console cover and
remove cover.
3.Remove 4 screws and remove rear seat centre
console.
4.Remove 4 screws securing end covers and
remove covers.
5.Remove 4 Torx bolts and remove squab
assembly from cushion assembly.
Page 712 of 1007
SEATS
REPAIRS 76-5-17
6.Release back board assembly from squab
frame and remove back board.
7.Remove head restraint
8.Release bottom of squab cover from frame.
9.Release sides of squab cover from frame.10.Raise cover and pad to access head restraint
guide tubes.
11.Remove guide tubes.
12.Release cover from top of frame.
13.Remove cover and pad.
Page 713 of 1007
SEATS
76-5-18 REPAIRS
14.Release cover from pad, remove and discard 5
hog rings.
15.Remove cover from pad.Refit
1.Position cushion cover to pad and secure with
hog rings.
2.Fit cover to pad.
3.Secure cover to top of frame.
4.Fit guide tubes.
5.Secure sides and bottom of cover to frame.
6.Fit head restraint.
7.Fit cushion to squab and tighten Torx bolts to
28 Nm (21 lbf.ft).
8.Position back board and secure to frame.
9.Fit end covers and tighten screws.
10.Position rear seat console and secure with
screws.
11.Position console cover and secure with screws.
12.Fit rear seat.
+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.
Page 795 of 1007

PANEL REPAIRS
77-2-40 REPAIRS
'A' post - 3 door
In this procedure, the front outer body side panel is
replaced in conjunction with the inner 'A' post and the
'A' post reinforcements.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove front wheel arch liner.
+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
6.Remove front wing.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front.
7.Remove front door.
+ DOORS, REPAIRS, Door assembly
- front - remove for access & refit.
8.Remove front seat.
+ SEATS, REPAIRS, Front seat.
9.Remove fascia.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
10.Remove duct of outboard face level ventilator.
11.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
12.Remove windscreen.
+ SCREENS, REPAIRS, Windscreen.
13.Remove treadplate from front door aperture.
Release front carpet and position aside.
14.Remove front door aperture seal.
15.Remove engine bulkhead insulation.
16. Driver's side: Remove passenger
compartment fuse box.
Repair1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.