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solved by this method. Refer to SYMPTOM 8, TF-108.
2) A slight shock is felt at a few hertz as if it were being pushed
lightly from behind.
SMT962D
CONSULT-II Setting ProcedureNBTF0012S06021. Turn ignition switch to ªOFFº position.
2. Connect CONSULT-II to data link connector, which is located
in instrument lower panel on driver side.
3. Turn ignition switch to ªONº position.
4. Touch ªSTARTº.
5. Touch ªALL MODE 4WDº.
SMT965D
6. Touch ªWORK SUPPORTº.
SMT967D
7. Select WORK ITEM by touching ªCLUTCH/F RLS LIM ADJº.
NOTE:
ªSTART TORQ OFFSET ADJº is displayed, but the transfer does
not have this function.
CLUTCH FORCE RELEASE LIMIT ADJUSTMENTNBTF0012S071.2 kg-m: Tight corner braking symptom is alleviated. However,
vibration may occur when accelerating on a low road (icy road,
etc.).
0.3 kg-m: Initial set value
0.2 kg-m: Do not set to this value because the tight corner braking
symptom will get worse.
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Trouble Diagnosis with CONSULT-II (Cont'd)
TF-39
Page 2276 of 2395

IntroductionNBTF0013DESCRIPTIONNBTF0013S01When a malfunction (indicated by the 4WD warning lamp illumination) occurs, collect information first from the
customer about how the malfunction occurs. Then, proceed with the diagnosis presuming it is the cause. Also
inspect the electrical system, paying close attention to other possibilities such as fluid level and leaks.
All-mode 4WD transfer is controlled by transfer control unit and sensors.
If a malfunction occurs in the all-mode 4WD system, the 4WD warning lamp lights up to inform of the system
malfunction. There are two ways to identify the cause of the malfunction.
1) Performing the self-diagnosis. (The 4WD warning lamp will indicate what kind of malfunction has occurred
by flickering.)
2) Performing diagnosis using CONSULT-II.
DIAGNOSTIC WORKSHEETNBTF0013S02Information from CustomerNBTF0013S0201KEY POINTS
WHAT..... Vehicle model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Information sheet from customer
Customer name MR/MS Model & Year VIN
Transfer model
ATX14AEngine Mileage
Incident Date Manuf. Date In Service Date
FrequencylContinuouslIntermittent ( times a day)
Symptomsl4WD shift indicator lamp does not turn on.
l4WD warning lamp does not turn on.
l4WD shift indicator lamp does not turn off.
lATP warning lamp does not turn on.
l4LO indicator lamp does not turn on.
l4WD shift indicator lamp does not indicate ª4Hº.
l4WD shift indicator lamp repeats flicking.
lTight corner braking symptom occurs.
l4WD system does not operate.
lOthers.
4WD warning lamplContinuously litlNot lit
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TROUBLE DIAGNOSIS Ð INTRODUCTION
Introduction
TF-41
Page 2277 of 2395
Diagnostic WorksheetNBTF0013S0202
1.lListen to customer complaints.TF-44
2.lCheck transfer fluid.TF-44
lLeakage
lFluid condition
lFluid level
3.lRoad testingTF-44
l1. Check before engine is started.
l2. Check at idle.
l3. Cruise test
4.lPerform self-diagnosis NG items (with CONSULT-II and without CONSULT-II). TF-30, TF-27
5.lCheck component. Repair or replace the damaged parts. TF-111
6.lPerform final check. Perform road test (1 through 3). TF-44
TROUBLE DIAGNOSIS Ð INTRODUCTION
Introduction (Cont'd)
TF-42
Page 2279 of 2395

Listen to Customer ComplaintsNBTF0015IEach customer feels differently about a problem. It is important
to fully understand the symptoms or conditions for a customer
complaint.
IListen to the customer about how and when the malfunction
occurs, and make good use of it when performing the road test.
Transfer Fluid CheckNBTF0016ICheck fluid for leaks and fluid level. Refer to MA-22, ªCheck-
ing All-mode 4WD Transfer Fluidº.
SMT089D
Road TestNBTF0017PREPARATION FOR ROAD TESTNBTF0017S01IThe purpose of the test is to determine overall performance of
transfer and analyze causes of problems.
IThe road test consists of the following three parts:
IWhen a malfunction is found in any part of transfer, perform the
road test to locate the malfunction area and repair the malfunc-
tion parts.
1. Check before engine is started
2. Check at idle
3. Cruise test
IPerform road test and place checks for NG items on the diag-
nostic worksheet. Refer to TF-42.
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Listen to Customer Complaints
TF-44
Page 2289 of 2395

SMT862D
Transfer Control Unit Terminals and Reference
Value
NBTF0018REMOVAL AND INSTALLATION OF TRANSFER
CONTROL UNIT
NBTF0018S03RemovalNBTF0018S03011. Turn ignition switch OFF and disconnect negative battery ter-
minal.
2. Remove console box.
3. Remove cluster lid C.
4. Remove audio assembly and A/C control unit.
5. Remove instrument lower panel on driver side.
6. Remove glove box.
7. Remove instrument lower panel on passenger side.
8. Remove instrument lower center panel.
9. Remove transfer control unit.
IFor steps 2 through 8 above, refer to BT-21, ªInstrument Panel
Assemblyº.
InstallationNBTF0018S0302IInstallation is in the reverse order of removal.
When installing transfer control unit, tighten transfer control unit
lock nut.
Tightening torque:
: 4.3 - 5.8 N´m (0.44 - 0.59 kg-m, 38 - 51 in-lb)
SMT771D
INSPECTION OF TRANSFER CONTROL UNITNBTF0018S01IMeasure voltage between each terminal and terminal 6 or 45
by following ªTRANSFER CONTROL UNIT INSPECTION
TABLEº, TF-55.
IPin connector terminal layout
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value
TF-54
Page 2290 of 2395

SMT772D
TRANSFER CONTROL UNIT INSPECTION TABLENBTF0018S02(Data are reference values.)
Terminal
No.Item Condition Judgement standard
12-4WD shift solenoid
valve
&
4WD shift switch is set to ª2WDº
position.Less than 1V
4WD shift switch is set to any posi-
tion other than ª2WDº.Battery voltage
24WD shift indicator lamp
(2WD)
Lamp lights while system is operating
properly.Less than 1V
&
2WD indicator lamp does not come
on.Battery voltage
3 Ground Ð Ð
4Transfer shift relay
(High)While actuator is operating
(4H,4LO)Battery voltage
Actuator does not operate. Less than 1V
5 4WD warning lampLamp comes ON. (when engine is
stopped.)
(Fail-safe condition appears on
display, engine is stopped, actuator
position detection switch is
inoperative, oil temperature is too
high and/or tires of different size are
installed.)Less than 1V
Except above Battery voltage
6 Ground Ð Ð Ð
7 PNP switch (R position)
&
A/T selector lever is set to ªreverseº
position.Battery voltage
A/T selector lever is set to any posi-
tion other than ªreverseº.Less than 1V
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-55
Page 2291 of 2395

Terminal
No.Item Condition Judgement standard
9 4WD shift switch (2WD)
&
4WD shift switch is set to ª2WDº
position.Battery voltage
4WD shift switch is set to any posi-
tion other than ª2WDº.Less than 1V
10Transfer dropping resis-
tor4WD shift switch is set to ªAUTOº
position.Approx.4-14V
4WD shift switch is set to any posi-
tion other than ª2WDº.Less than 1V
114WD shift indicator lamp
(4H)
ª4Hº indicator lamp comes ON. Less than 1V
4WD shift switch is set to any posi-
tion other than ª4Hº.Battery voltage
124WD shift indicator lamp
(4LO)ª4LOº indicator lamp comes ON. Approx. 0V
4WD shift switch is set to any posi-
tion other than ª4LOº.Battery voltage
13 Transfer shift relay (Low)
&
While actuator is operating
(4LO,4H)Battery voltage
Actuator does not operate. Approx. 0V
14 Transfer motor relayTransfer motor relay is ON. Battery voltage
Transfer motor relay is OFF. Less than 1V
15 PNP switch (N position)A/T selector lever is set to ªNº posi-
tion.Battery voltage
A/T selector lever is set to any posi-
tion other than ªNº position.Less than 1V
16 Power supply ÐIgnition key is set to ªONº position. Battery voltage
Ignition key is set to ªOFFº position. Approx. 0V
17 PNP switch (P position)
&
A/T selector lever is set to ªPº posi-
tion.Battery voltage
A/T selector lever is set to any posi-
tion other than ªPº.Less than 1V
18 4WD shift switch (4H)4WD shift switch is set to ª4Hº posi-
tion.Battery voltage
4WD shift switch is set to any posi-
tion other than ª4Hº.Less than 1V
19 4WD solenoid valve4WD shift switch is set to ªAUTOº
position.Approx. 1.5 - 3V
4WD shift switch is set to any posi-
tion other than ª2WDº.Less than 1V
20ÐÐÐÐ
214WD shift indicator lamp
(AUTO)
ªAUTOº indicator lamp comes ON. Approx. 0V
4WD shift switch is set to any posi-
tion other than ªAUTOº.Battery voltage
22 Power supply ÐIgnition key is set to ªONº position. Battery voltage
Ignition key is set to ªOFFº position. Approx. 0V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-56
Page 2292 of 2395

Terminal
No.Item Condition Judgement standard
23 4WD shift switch (4LO)
&
4WD shift switch is set to ª4LOº posi-
tion.Battery voltage
4WD shift switch is set to any posi-
tion other than ª4LOº.Less than 1V
24 4WD shift switch (AUTO)4WD shift switch is set to ªAUTOº
position.Battery voltage
4WD shift switch is set to any posi-
tion other than ªAUTOº.Less than 1V
25 Neutral-4LO switchTransfer is set to ª4LOº position. Approx. 0V
Transfer is set to any position other
than ª4LOº.Power supply
26Throttle position switch
(closed)Throttle valve is closed. Power supply
Throttle valve is in any position other
than ªclosedº.Approx. 0V
27Transfer 4H actuator
switch4WD shift switch is set to ª4Hº posi-
tion.Less than 1V
4WD shift switch is set to any posi-
tion other than ª4Hº.Battery voltage
28Throttle position sensor
(Ground)Throttle valve is closed.
Less than 1V
Throttle valve is fully open.
29TCM signal (Vehicle
speed signal)When moving at 20 km/h (12 MPH),
use the CONSULT-II pulse frequency
measuring function.*1
CAUTION:
Connect the diagnosis data link
cable to the vehicle diagnosis con-
nector.
*1: A circuit tester cannot be used to
test this item.Approximately 225 Hz
30Throttle position sensor
(Power supply for throttle
position sensor)Ignition key is set to ªONº position. Approx. 4.5 - 5.5V
Ignition key is set to ªOFFº position. Approx. 0VGI
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-57