Brake fluid change ...........................................BR-7
Brake fluid level .............................................MA-25
Brake fluid level and line check .......................BR-7
Brake hydraulic line ..........................................BR-9
Brake inspection ............................................MA-25
Brake lines and cables inspection .................MA-25
Brake lining wear temporary checking ..........MA-26
Brake master cylinder ....................................BR-16
Brake pedal ....................................................BR-14
Bulb specifications ........................................EL-456
Bumper, front ..................................................BT-12
Bumper, rear ...................................................BT-15
BYPS/V - Wiring diagram ....................EC-587, 594
C
Camshaft inspection ......................................EM-42
Camshaft position sensor (PHASE) .............EC-342
Canister-See EVAP canister ..........................EC-32
Center bearing assembly (propeller
shaft) .............................................................PD-9
Center bearing disassembly (propeller
shaft) .............................................................PD-7
Center case (Transfer) ..................................TF-123
CHARGE - Wiring diagram ............................SC-20
Charging system ............................................SC-19
Chassis and body maintenance ....................MA-21
CHIME - Wiring diagram...............................EL-127
CIGAR - Wiring diagram ...............................EL-148
Cigarette lighter.............................................EL-148
Circuit breaker.................................................EL-16
CKPS - Wiring diagram ................................EC-334
Closed loop control (Left bank) ....................EC-491
Closed loop control (Right bank) .................EC-491
Closed throttle position switch .....................EC-431
Clutch drum (Transfer) ..................................TF-125
Clutch force release limit adjustment .............TF-39
Clutch pressure switch (Transfer) .................TF-111
Coil spring (front)..............................................SU-8
Coil spring (rear) ............................................SU-18
Collision diagnosis..........................................RS-59
Combination lamp, front, removal and
installation ...................................................BT-12
Combination lamp, rear, removal and
installation ...................................................BT-35
Combination meter..........................................EL-94
Combination meter removal and instal-
lation - See Instrument panel ......................BT-21
Combination switch .........................................EL-28
COMPAS - Wiring diagram ...........................EL-111
Compass .......................................................EL-110
Component Location (auto A/C).....................HA-27
Compression pressure ...................................EM-14
Compressor clutch removal and
installation .................................................HA-150
Compressor precaution ....................................HA-6
Compressor special service tool ....................HA-10
Connecting rod...............................................EM-65
Connecting rod bearing clearance.................EM-69
Connecting rod bushing clearance ................EM-70Connector inspection .......................................GI-21
Console box - See Instrument panel ..............BT-21
CONSULT for ABS .........................................BR-43
CONSULT for all-mode 4WD ..........................TF-30
CONSULT for engine .....................................EC-81
CONSULT-II general information .....................GI-38
Control valve (A/T) ........................................AT-301
Control valve (Transfer) ................................TF-128
Converter housing installation .......................AT-278
Coolant mixture ratio......................................MA-12
Coolant replacement ......................................MA-14
Cooling circuit (engine) ...................................LC-10
``Crankcase emission control system -
See positive crankcase ventilation''............EC-38
Crankshaft ......................................................EM-67
Crankshaft position sensor (POS) ...............EC-334
Crankshaft position sensor (POS)
chipping ....................................................EC-517
Crankshaft position sensor (REF) ................EC-510
Cruise control - See ASCD ...........................EL-221
Cylinder block ................................................EM-61
Cylinder head .................................................EM-38
Cylinder head bolt tightening .........................EM-49
D
Data link connector for Consult......................EC-81
Daytime light system.......................................EL-46
Daytime running light - See Daytime
light system .................................................EL-46
DEF - Wiring diagram ...................................EL-153
Detonation sensor - See Knock sensor .......EC-328
Diagnostic trouble code (DTC) for OBD
system ....................................................EC-8, 60
Diagnostic trouble code (DTC) inspec-
tion priority chart .......................................EC-116
Differential carrier assembly.....................PD-30, 57
Differential carrier disassembly ......................PD-44
Differential gear oil replacement ....................MA-24
Dimensions ......................................................GI-43
D/LOCK - Wiring diagram .............................EL-256
Dome light - See Interior lamp .......................EL-88
Door glass .......................................................BT-18
Door lock .........................................................BT-18
Door mirror ......................................................BT-56
Door trim .........................................................BT-30
Door, front .......................................................BT-18
Door, rear ........................................................BT-20
Drive belt inspection ......................................MA-13
Drive chain (Transfer) ...................................TF-125
Drive pinion diff. inspection ......................PD-23, 47
Drive pinion height ...................................PD-25, 53
Drive plate runout ..........................................EM-70
Drive shaft (front)............................................AX-10
Dropping resistor (A/T) ..................................AT-167
DTC work support ..........................................EC-93
DTRL - Wiring diagram ...................................EL-51
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ALPHABETICAL INDEX
IDX-3
SLC351BA
SLC322B
SLC926
Oil Pressure CheckNBLC0004WARNING:
IBe careful not to burn yourself, as the engine and oil may
be hot.
IOil pressure check should be done in ªParking positionº.
1. Check oil level.
2. Disconnect oil pressure switch harness connector.
3. Remove oil pressure switch using a deep socket. (Commercial
service tool)
4. Install pressure gauge.
5. Start engine and warm it up to normal operating temperature.
6. Check oil pressure with engine running under no-load.
Engine speed
rpmApproximate discharge pressure
kPa (kg/cm2, psi)
Idle speed
2,000More than 98 (1.0, 14)
294 (3.0, 43)
If difference is extreme, check oil passage and oil pump
for oil leaks.
7. After the inspections, install the oil pressure switch as follows.
a. Remove the old sealant adhering to switch and engine.
ENGINE LUBRICATION SYSTEM
Lubrication Circuit (Cont'd)
LC-4
IInspect the oil cooler after removing it.
SLC333B
3. Installation is in reverse order of removal.
IWhen installing the oil cooler, align the oil cooler stopper
with the stopper of the oil cooler bracket.
INSPECTIONNBLC0037Oil CoolerNBLC0037S011. Check oil cooler for cracks.
2. Check oil cooler for clogging by blowing through coolant inlet.
If necessary, replace oil cooler assembly.
Oil Pressure Relief ValveNBLC0037S02Inspect oil pressure relief valve for movement, cracks and breaks
by pushing the ball. If replacement is necessary, remove valve by
prying it out with a suitable tool. Install a new valve in place by
tapping it.
Service Data and Specifications (SDS)
OIL PRESSURENBLC0010
Engine speed
rpmApproximate discharge pressure
kPa (kg/cm2, psi)
Idle speed
2,000More than 98 (1.0, 14)
294 (3.0, 43)
REGULATOR VALVENBLC0011Unit: mm (in)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)
OIL PUMPNBLC0012Unit: mm (in)
Body to outer rotor radial clearance 0.114 - 0.200 (0.0045 - 0.0079)
Inner rotor to outer rotor tip clearance Below 0.18 (0.0071)
Body to inner rotor axial clearance 0.030 - 0.070 (0.0012 - 0.0028)
Body to outer rotor axial clearance 0.050 - 0.110 (0.0020 - 0.0043)
Inner rotor to brazed portion of housing clearance 0.045 - 0.091 (0.0018 - 0.0036)
ENGINE LUBRICATION SYSTEM
Oil Cooler (Cont'd)
LC-8
IWhen deploying the air bag module and seat belt pre-
tensioner, stand at least 5 m (16 ft) away from the deployment
component.
IWhen deploying air bag module and seat belt pre-tensioner, a
fairly loud noise is made, followed by smoke being released.
The smoke is not poisonous, however, be careful not to inhale
smoke since it irritates the throat and can cause choking.
IAlways activate one air bag module at a time.
IDue to heat, leave air bag module unattended for more than
30 minutes after deployment. Also leave seat belt pre-ten-
sioner unattended for move than 10 minutes after deployment.
IBe sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
INever apply water to the deployed air bag module and seat
belt pre-tensioner.
IWash your hands clean after finishing work.
IPlace the vehicle outdoors with an open space of at least 6 m
(20 ft) on all sides when deploying air bag module and seat belt
pre-tensioner while mounted in vehicle.
IUse a voltmeter to make sure the vehicle battery is fully
charged.
IDo not dispose of the air bag module and seat belt pre-ten-
sioner un-deployed.
SRS019
CHECKING DEPLOYMENT TOOLNBRS0018S01Connecting to BatteryNBRS0018S0101CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood
blocks approximately 5 m (16 ft) away from the vehicle.
IWait 3 minutes after the vehicle battery is disconnected before
proceeding.
IConnect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the
tool, marked ªdeployment tool powerº, should glow with a
green light. If the right side lamp glows red, reverse the con-
nections to the battery.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont'd)
RS-23
SRS701
If no malfunction is detected on ªSELF-DIAG [CURRENT]º even
though malfunction is detected in ªSRS Operation Checkº, check
the battery voltage.
If the battery voltage is less than 9V, charge the battery. Then go
to DIAGNOSTIC PROCEDURE 3, page RS-42.
If the battery voltage is OK, go to DIAGNOSTIC PROCEDURE 4,
page RS-44, to diagnose the following cases:
ISelf-diagnostic result ªSELF-DIAG [PAST]º (previously stored
in the memory) might not be erased after repair.
IThe SRS system malfunctions intermittently.
8. Touch ªPRINTº.
9. Compare diagnostic codes to ªCONSULT-II Diagnostic Code
Chartº, page RS-40.
10. Touch ªBACKº key of CONSULT-II until ªSELECT SYSTEMº
appears in order to return to User mode from Diagnosis mode.
11. Turn ignition switch ªOFFº, then turn off and disconnect
CONSULT-II, and disconnect both battery cables.
12. Repair the system as outlined by the ªRepair orderº in ªCON-
SULT-II Diagnostic Code Chartº, that corresponds to the self-
diagnostic result. For replacement procedure of component
parts, refer to RS-15.
13. After repairing the system, go to DIAGNOSTIC PROCEDURE
3, page RS-42 for final checking.
CONSULT-II Diagnostic Code Chart (ªSELF-DIAG
[CURRENT]º)
NBRS0045S0101
Diagnostic item ExplanationRepair order
ªRecheck SRS at each replace-
ment.º
NO DTC IS
DETECTED.When malfunction is
indicated by the ªAIR
BAGº warning lamp in
User modeILow battery voltage (Less than 9V)IGo to DIAGNOSTIC PROCEDURE 3
(RS-42) after charging battery.
ISelf-diagnostic result ªSELF-DIAG
[PAST]º (previously stored in the
memory) might not be erased after
repair.
IIntermittent malfunction has been
detected in the past.IGo to DIAGNOSTIC PROCEDURE 4
(RS-44).
INo malfunction is detected.IGo to DIAGNOSTIC PROCEDURE 3
(RS-42).
AIRBAG MODULE
[OPEN]IDriver's air bag module circuit is open. (including the spiral
cable)1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace driver's air bag module.
(Before disposal of it, it must be
deployed.)
4. Replace the spiral cable.
5. Replace the diagnosis sensor unit.
6. Replace the related harness.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-40
Diagnostic item Explanation Repair order
CONTROL UNITIDiagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace
the diagnosis sensor unit.
* Follow the procedures in numerical order when repairing malfunctioning parts, then make the final system check.
SRS800
Trouble Diagnoses without CONSULT-IINBRS0046DIAGNOSTIC PROCEDURE 6NBRS0046S01Inspecting SRS malfunctioning parts by using ªAIR BAGº
warning lamp Ð Diagnosis mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is
detected in User mode.
1. Turn ignition switch ªONº.
2. After ªAIR BAGº warning lamp lights for 7 seconds, turn igni-
tion switch ªOFFº within 1 second.
3. Wait more than 3 seconds.
4. Repeat steps 1 to 3 three times.
5. Turn ignition switch ªONº.
SRS is now in Diagnosis mode.
6. ªAIR BAGº warning lamp operates in Diagnosis mode as fol-
lows:
NOTE:
If SRS does not enter Diagnosis mode even though malfunction is
detected in User mode, check the battery voltage.
If the battery voltage is less than 9V, charge the battery. Then go
to DIAGNOSTIC PROCEDURE 7, page RS-53.
If the battery voltage is OK, replace the diagnosis sensor unit.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-48
STARTING & CHARGING SYSTEM
SECTION
SC
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
Wiring Diagrams and Trouble Diagnosis .....................2
PREPARATION...............................................................3
Special Service Tool ....................................................3
BATTERY.........................................................................4
How to Handle Battery ................................................4
METHODS OF PREVENTING OVER-DISCHARGE......4
CHECKING ELECTROLYTE LEVEL............................4
SPECIFIC GRAVITY CHECK......................................5
CHARGING THE BATTERY........................................6
Trouble Diagnoses with Battery/Starting/Charging
System Tester ..............................................................7
DIAGNOSTIC RESULT ITEM CHART..........................9
STARTING SYSTEM.....................................................10
System Description ....................................................10
Wiring Diagram - START -......................................... 11
Trouble Diagnoses with Battery/Starting/Charging
System Tester ............................................................12
DIAGNOSTIC RESULT ITEM CHART........................13
WORK FLOW..........................................................14
DIAGNOSTIC PROCEDURE 1..................................15
DIAGNOSTIC PROCEDURE 2..................................17
MINIMUM SPECIFICATION OF CRANKING
VOLTAGE REFERENCING COOLANT
TEMPERATURE
......................................................17
Construction ...............................................................18
Removal and Installation ...........................................18
Pinion/Clutch Check ..................................................18
CHARGING SYSTEM....................................................19
System Description ....................................................19
Wiring Diagram - CHARGE -.....................................20
Trouble Diagnoses with Battery/Starting/Charging
System Tester ............................................................21
DIAGNOSTIC RESULT ITEM CHART........................23
WORK FLOW..........................................................24
DIAGNOSTIC PROCEDURE 1..................................25
DIAGNOSTIC PROCEDURE 2..................................26
DIAGNOSTIC PROCEDURE 3..................................27
MALFUNCTION INDICATOR....................................27
Construction ...............................................................28
Removal and Installation ...........................................28
SERVICE DATA AND SPECIFICATIONS (SDS).........29
Battery........................................................................29
Starter ........................................................................29
Alternator ...................................................................29
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How to Handle BatteryNBSC0003CAUTION:
IIf it becomes necessary to start the engine with a booster
battery and jumper cables, use a 12-volt booster battery.
IAfter connecting battery cables, ensure that they are
tightly clamped to battery terminals for good contact.
INever add distilled water through the hole used to check
specific gravity.
MEL040F
METHODS OF PREVENTING OVER-DISCHARGENBSC0003S01The following precautions must be taken to prevent over-discharg-
ing a battery.
IThe battery surface (particularly its top) should always be kept
clean and dry.
IThe terminal connections should be clean and tight.
IAt every routine maintenance, check the electrolyte level.
This also applies to batteries designated as ªlow maintenanceº
and ªmaintenance-freeº.
MEL041F
IWhen the vehicle is not going to be used over a long period of
time, disconnect the negative battery terminal. (If the vehicle
has an extended storage switch, turn it off.)
MEL042F
ICheck the charge condition of the battery.
Periodically check the specific gravity of the electrolyte. Keep
a close check on charge condition to prevent over-discharge.
CHECKING ELECTROLYTE LEVELNBSC0003S02WARNING:
Do not allow battery fluid to come in contact with skin, eyes,
fabrics, or painted surfaces. After touching a battery, do not
touch or rub your eyes until you have thoroughly washed your
hands. If acid contacts eyes, skin or clothing, immediately
flush with water for 15 minutes and seek medical attention.
BATTERY
How to Handle Battery
SC-4