System ComponentsNBBR0090
SBR447EB
SBR124B
System DescriptionNBBR0091SENSORNBBR0091S01The sensor unit consists of a gear-shaped sensor rotor and a sen-
sor element. The element contains a bar magnet around which a
coil is wound. The front sensors are installed on the front spindles
and the rear sensors are installed on the rear spindles. As the
wheel rotates, the sensor generates a sine-wave pattern. The fre-
quency and voltage increase(s) as the rotating speed increases.
SBR668E
CONTROL UNIT (BUILT-IN ABS ACTUATOR AND
ELECTRIC UNIT)
NBBR0091S02The control unit computes the wheel rotating speed by the signal
current sent from the sensor. Then it supplies a DC current to the
actuator solenoid valve. It also controls ON-OFF operation of the
valve relay and motor relay. If any electrical malfunction should be
detected in the system, the control unit causes the warning lamp
to light up. In this condition, the ABS will be deactivated by the
control unit, and the vehicle's brake system reverts to normal
operation. (For control unit layout, refer to ABS ACTUATOR AND
ELECTRIC UNIT, BR-33.)
SBR482E
ABS ACTUATOR AND ELECTRIC UNITNBBR0091S03The ABS actuator and electric unit contains:
IAn electric motor and pump
ITwo relays
ISix solenoid valves, each inlet and outlet for
Ð LH front
Ð RH front
Ð Rear
IABS control unit
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DESCRIPTIONABS
System Components
BR-33
This component controls the hydraulic circuit and increases, holds
or decreases hydraulic pressure to all or individual wheels. The
ABS actuator and electric unit is serviced as an assembly.
ABS Actuator OperationNBBR0091S0301
Inlet solenoid
valveOutlet solenoid
valve
Normal brake operation OFF (Open) OFF (Closed)Master cylinder brake fluid pressure is directly
transmitted to caliper via the inlet solenoid valve.
ABS operationPressure hold ON (Closed) OFF (Closed)Hydraulic circuit is shut off to hold the caliper
brake fluid pressure.
Pressure
decreaseON (Closed) ON (Open)Caliper brake fluid is sent to reservoir via the out-
let solenoid valve. Then it is pushed up to the
master cylinder by pump.
Pressure increase OFF (Open) OFF (Closed)Master cylinder brake fluid pressure is transmitted
to caliper.
G SENSOR (4WD MODELS ONLY)NBBR0091S05The G sensor senses deceleration during braking to determine
whether the vehicle is being driven on a high road (asphalt road,
etc.) or a low road (snow-covered road, etc.). It then sends a
signal to the ABS control unit.
SBR456E
The reed switch turns on when it is affected by a magnetic field.
During sudden deceleration (braking on a high road), the weight
moves and the magnet in the weight moves away from the reed
switch. The magnetic field then diminishes and the reed switch
turns off.
DESCRIPTIONABS
System Description (Cont'd)
BR-34
DATA MONITOR MODENBBR0097S05
MONITOR ITEM CONDITION SPECIFICATION
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORDrive vehicle.
(Each wheel is rotating.)Wheel speed signal
(Almost the same speed as speedometer.)
STOP LAMP SW Brake is depressed.Depress the pedal: ON
Release the pedal: OFF
G-SWITCHHVehicle is driven.
Vehicle is stopped.
Brake is applied.During sudden braking while driving on high roads (asphalt
roads, etc.): OFF
While vehicle is stopped or during constant-speed driving: ON
FR RH IN SOL
FR RH OUT SOL
FR LH IN SOL
FR LH OUT SOL
RR IN SOL
RR OUT SOL1. Drive vehicle at speeds
over 30 km/h (19 MPH) for at
least 1 minute.
2. Engine is running.Operating conditions for each solenoid valve are indicated. ABS
is not operating: OFF
MOTOR RELAYABS is not operating: OFF
ABS is operating: ON
ACTUATOR RELAY
Ignition switch is ON or
engine is running.Ignition switch ON (Engine stops): OFF
Engine running: ON
WARNING LAMPABS warning lamp is turned on: ON
ABS warning lamp is turned off: OFF
BATTERY VOLT Power supply voltage for control unit
ABS OPER SIGABS is not operating: OFF
ABS is operating: ON
H: 4WD model only
ACTIVE TEST MODENBBR0097S06
TEST ITEM CONDITION JUDGEMENT
FR RH SOLENOID
FR LH SOLENOID
RR SOLENOID
Engine is running.Brake fluid pressure control operation
IN SOL OUT SOL
UP (Increase): OFF OFF
KEEP (Hold): ON OFF
DOWN (Decrease): ON ON
ABS MOTORABS actuator motor
ON: Motor runs (ABS motor relay ON)
OFF: Motor stops (ABS motor relay OFF)
ABS OPER SIGIgnition switch is ON or
engine is running.ON: Set ABS OPER SIG ªONº (ABS is operating.)
OFF: Set ABS OPER SIG ªOFFº (ABS is not operating.)
G SWITCHHIgnition switch is ON.G SWITCH (G SENSOR)
ON: Set G SWITCH MONITOR ªONº (G switch circuit is
closed.)
OFF: Set G SWITCH MONITOR ªOFFº (G switch circuit is
open.)
H: 4WD models only
NOTE:
Active test will automatically stop ten seconds after the test starts. (TEST IS STOPPED monitor shows ON.)
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONABS
CONSULT-II Inspection Procedure (Cont'd)
BR-48
SEF233G
SEF234G
How to Perform Trouble Diagnoses for Quick
and Accurate Repair
NBBR0098INTRODUCTIONNBBR0098S01The ABS system has an electronic control unit to control major
functions. The control unit accepts input signals from sensors and
instantly drives the actuators. It is essential that both kinds of sig-
nals are proper and stable. It is also important to check for conven-
tional problems: such as air leaks in booster lines, lack of brake
fluid, or other problems with the brake system.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or faulty wiring. In this case,
careful checking of suspicious circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems, so a
road test should be performed.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with an ABS complaint. The customer
is a very good source of information on such problems; especially
intermittent ones. By talking to the customer, find out what symp-
toms are present and under what conditions they occur. Start your
diagnosis by looking for ªconventionalº problems first. This is one
of the best ways to troubleshoot brake problems on an ABS con-
trolled vehicle.
Also check related Service bulletins for information.
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TROUBLE DIAGNOSIS Ð INTRODUCTIONABS
How to Perform Trouble Diagnoses for Quick and Accurate Repair
BR-49
1. ABS Works FrequentlyNBBR0107
1 CHECK BRAKE FLUID PRESSURE
Check brake fluid pressure distribution.
Refer to ªInspectionº, ªLOAD SENSING VALVEº, BR-12.
Is brake fluid pressure distribution normal?
Ye s©GO TO 2.
No©Repair. Then perform Preliminary Check.
Refer to BR-50.
2 CHECK WHEEL SENSOR
1. Check wheel sensor connector for terminal damage or loose connections.
2. Perform wheel sensor mechanical check.
Refer to ª7. CHECK SENSOR ROTORº in ªDIAGNOSTIC PROCEDUREº, ªWheel Sensor or Rotorº, BR-56.
Is wheel sensor mechanism OK?
Ye s©GO TO 3.
No©Repair.
3 CHECK FRONT AXLE
Check front axles for excessive looseness. Refer to AX-4, ªFront Wheel Bearingº.
Is front axle installed properly?
Ye s©Go to ª3. CHECK WARNING LAMP INDICATIONº in ª2. Unexpected Pedal Actionº,
BR-70.
No©Repair.
2. Unexpected Pedal ActionNBBR0108
1 CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
SBR540A
Is brake pedal stroke excessively large?
Ye s©Perform Preliminary Check. Refer to BR-50.
No©GO TO 2.
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TROUBLE DIAGNOSES FOR SYMPTOMSABS
1. ABS Works Frequently
BR-69
2 CHECK MECHANICAL BRAKE SYSTEM PERFORMANCE
Disconnect ABS actuator and electric unit connector and check whether brake is effective.
Does brake system function properly when brake pedal is depressed?
Ye s©GO TO 3.
No©Perform Preliminary Check. Refer to BR-50.
3 CHECK WARNING LAMP INDICATION
Ensure warning lamp remains off while driving.
SBR672E
Is warning lamp turned off?
Ye s©GO TO 4.
No©Carry out self-diagnosis. Refer to BR-41, BR-44.
4 CHECK WHEEL SENSOR
1. Check wheel sensor connector for terminal damage or loose connection.
2. Perform wheel sensor mechanical check. Refer to ª7. CHECK SENSOR ROTORº in ªDIAGNOSTIC PROCEDUREº,
ªWheel Sensor or Rotorº, BR-56.
Is wheel sensor mechanism OK?
Ye s©Check ABS actuator and electric unit pin terminals for damage or the connection of ABS
actuator and electric unit harness connector.
Reconnect ABS actuator and electric unit harness connector.
Then retest.
No©Repair.
3. Long Stopping DistanceNBBR0109
1 CHECK MECHANICAL BRAKE SYSTEM PERFORMANCE
Disconnect ABS actuator and electric unit connector and check whether stopping distance is still long.
Does brake system function properly when brake pedal is depressed?
Ye s©Perform Preliminary Check and air bleeding (if necessary).
No©Go to ª3. CHECK WARNING LAMP INDICATIONº in ª2. Unexpected Pedal Actionº,
BR-70.
TROUBLE DIAGNOSES FOR SYMPTOMSABS
2. Unexpected Pedal Action (Cont'd)
BR-70
SEF058Y
PROCEDURE FOR MALFUNCTION BNBEC0078S02With CONSULT-IINBEC0078S02011) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and let it idle for at least 10 seconds.
If idle speed is over 1,000 rpm, maintain the following condi-
tions for at least 10 seconds to keep engine speed below 1,000
rpm.
Selector lever Suitable position except ªPº or ªNº
Brake pedal Depressed
Vehicle speed 0 km/h (0 MPH)
4) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-181.
With GSTNBEC0078S0202Follow the procedure ªWith CONSULT-IIº above.
SEF177Y
PROCEDURE FOR MALFUNCTION CNBEC0078S03CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-IINBEC0078S03011) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch ªOFFº and wait at least 10 seconds.
3) Turn ignition switch ªONº.
4) Select ªMANU TRIGº in ªDATA MONITORº mode with CON-
SULT-II.
5) Select ªTHRTL POS SENº and ªABSOL TH´P/Sº in ªDATA
MONITORº mode with CONSULT-II.
6) Press RECORD on CONSULT-II SCREEN at the same time
accelerator pedal is depressed.
7) Print out the recorded graph and check the following:
IThe voltage rise is linear in response to accelerator pedal
depression.
IThe voltage when accelerator pedal is fully depressed is
approximately 4V.
If NG, go to ªDiagnostic Procedureº, EC-181.
If OK, go to following step.
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DTC P0120 THROTTLE POSITION SENSOR
DTC Confirmation Procedure (Cont'd)
EC-177
System DescriptionNBEL0216Refer to Owner's Manual for ASCD operating instructions.
POWER SUPPLY AND GROUNDNBEL0216S01Power is supplied at all times:
Ithrough 10A fuse [No. 14, located in the fuse block (J/B)]
Ito the stop lamp switch terminal 1, and
Ithrough 7.5A fuse (No. 52, located in fuse and fusible link box)
Ito the horn relay terminals 1 and 3.
When ignition switch is in the ON or START position, power is supplied:
Ithrough 7.5A fuse [No. 11, located in the fuse block (J/B)]
Ito ASCD brake switch terminal 1 and
Ito ASCD control unit terminal 5,
Ithrough 10A fuse [No. 18, located in the fuse block (J/B)]
Ito park/neutral position relay terminal 1,
Ithrough 10A fuse [No. 8, located in the fuse block (J/B)]
Ito combination meter terminal 66, and
When park/neutral position switch is in the P or N position, ground is supplied:
Ito park/neutral position relay terminal 2
Ithrough park/neutral position switch and body grounds B55 and B75.
When ASCD main switch is depressed (ON), ground is supplied:
Ito ASCD control unit terminal 9
Ifrom ASCD steering switch terminal 4
Ito ASCD steering switch terminal 5
Ithrough body grounds M4, M66 and M147
then ASCD control unit holds CRUISE condition and illuminates CRUISE indicator.
Ground is supplied:
Ifrom ASCD control unit terminal 15
Ito combination meter terminal 46.
OPERATIONNBEL0216S02Set OperationNBEL0216S0201To activate the ASCD, all following conditions must exist.
IGround supply to ASCD control unit terminal 9 (Main switch is in ON position.)
IPower supply to ASCD control unit terminal 8 (Brake pedal is released and A/T selector lever is in other
than P and N position.)
IVehicle speed is between 40 km/h (25 MPH) and 144 km/h (89 MPH). (Signal from combination meter)
When the SET/COAST switch is depressed, power is supplied:
Ifrom ASCD steering switch terminal 2
Ito ASCD control unit terminal 11.
And then ASCD pump is activated to control throttle wire and ASCD control unit supply ground
Ito combination meter terminals 51 to illuminate SET indicator.
A/T Overdrive Control during Cruise Control DrivingNBEL0216S0202When the vehicle speed is approximately 3 km/h (2 MPH) below set speed, a signal is sent
Ifrom ASCD control unit terminal 10
Ito TCM (transmission control module) terminal 24.
When this occurs, the TCM (transmission control module) cancels overdrive.
After vehicle speed is approximately 1 km/h (1 MPH) below set speed, overdrive is reactivated.
ASCD Shifting ControlNBEL0216S0203During ASCD cruise, ASCD control unit controls A/T shifting to avoid uncomfortable shifting.
This is used to control the signals below.
IThrottle position sensor from ECM
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
System Description
EL-222