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Parking Pawl Components
COMPONENTSNBAT0152
SAT558J
SAT226H
DISASSEMBLYNBAT01531. Slide return spring to the front of adapter case flange.
2. Remove return spring, parking pawl spacer and parking pawl
from adapter case.
3. Remove parking pawl shaft from adapter case.
SAT228H
4. Remove parking actuator support from adapter case.
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REPAIR FOR COMPONENT PARTS
Parking Pawl Components
AT-337
Page 344 of 2395
SAT931A
Assembly (1)NBAT01551. Install manual shaft components.
a. Install oil seal onto manual shaft.
IApply ATF to oil seal.
IWrap threads of manual shaft with masking tape.
b. Insert manual shaft and oil seal as a unit into transmission
case.
c. Remove masking tape.
SAT932A
d. Push oil seal evenly and install it onto transmission case.
SAT933A
e. Align groove in shaft with retaining pin hole, then retaining pin
into position as shown in figure at left.
SAT901E
f. Install detent spring and spacer.
g. While pushing detent spring down, install manual plate onto
manual shaft.
SAT936A
h. Install lock nuts onto manual shaft.
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ASSEMBLY
Assembly (1)
AT-339
Page 346 of 2395
SAT940A
d. Install band servo retainer onto transmission case.
SAT943A
4. Install rear side clutch and gear components.
a. Place transmission case in vertical position.
SAT944A
b. Slightly lift forward clutch drum assembly. Then slowly rotate it
clockwise until its hub passes fully over clutch inner race inside
transmission case.
SAT945A
c. Check to be sure that rotation direction of forward clutch
assembly is correct.
SAT946A
d. Install thrust washer onto front of overrun clutch hub.
IApply petroleum jelly to the thrust washer.
IInsert pawls of thrust washer securely into holes in over-
run clutch hub.
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ASSEMBLY
Assembly (1) (Cont'd)
AT-341
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SAT952A
j. Install needle bearing onto rear internal gear.
IApply petroleum jelly to needle bearing.
SAT953A
k. Install bearing race onto rear of front internal gear.
IApply petroleum jelly to bearing race.
ISecurely engage pawls of bearing race with holes in front
internal gear.
SAT954A
l. Install front internal gear on transmission case.
SAT546J
5. Install rear extension assembly on transmission case (2WD
model only).
a. Install revolution sensor on rear extension.
b. Install rear extension gasket on transmission case.
c. Install parking rod on transmission case.
d. Install parking gear and needle bearing.
IInsert rear extension assembly into place while holding
parking gear and needle bearing by hand.
SAT216B
6. Install output shaft and parking gear (4WD model only).
a. Insert output shaft from rear of transmission case while slightly
lifting front internal gear.
IDo not force output shaft against front of transmission
case.
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ASSEMBLY
Assembly (1) (Cont'd)
AT-343
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SAT757I
b. Install O-ring on revolution sensor.
IApply ATF to O-ring.
c. Install revolution sensor on adapter case.
SAT963A
d. Install adapter case gasket on transmission case.
SAT964A
e. Install parking rod on transmission case.
SAT755I
f. Install adapter case on transmission case.
SAT974A
8. Install front side clutch and gear components.
a. Install rear sun gear on transmission case.
IPay attention to its direction.
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ASSEMBLY
Assembly (1) (Cont'd)
AT-345
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Adjustment=NBAT0156When any parts listed in the following table are replaced, total end
play or reverse clutch end play must be adjusted.
Part name Total end play Reverse clutch end play
Transmission caseII
Low one-way clutch inner raceII
Overrun clutch hubII
Rear internal gearII
Rear planetary carrierII
Rear sun gearII
Front planetary carrierII
Front sun gearII
High clutch hubII
High clutch drumII
Oil pump coverII
Reverse clutch drum ÐI
SAT975A
1. Adjust total end play.
Total end play ªT
1º:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
SAT976A
a. With needle bearing installed, place J34291-1 (bridge),
J34291-2 (legs) and the J34291-5 (gauging cylinder) onto oil
pump. The long ends of legs should be placed firmly on
machined surface of oil pump assembly. The gauging cylinder
should rest on top of the needle bearing. Lock gauging cylin-
der in place with set screw.
SAT977A
b. Install J34291-23 (gauging plunger) into gauging cylinder.
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ASSEMBLY
Adjustment
AT-347
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SAT983A
c. Install original thrust washer on oil pump. Place shim setting
gauge legs onto machined surface of oil pump assembly. Allow
gauging plunger to rest on thrust washer. Lock plunger in place
with set screw.
SAT984A
d. Use feeler gauge to measure gap between gauging plunger
and gauging cylinder. This measurement should give you exact
reverse clutch drum end play.
Reverse clutch drum end play ªT
2º:
0.55 - 0.90 mm (0.0217 - 0.0354 in)
IIf end play is out of specification, decrease or increase thick-
ness of oil pump thrust washer as necessary.
Available oil pump thrust washer:
Refer to SDS, AT-361.
SAT985A
Assembly (2)NBAT01571. Install brake band and band strut.
a. Install band strut on brake band.
IApply petroleum jelly to band strut.
SAT986A
b. Place brake band on periphery of reverse clutch drum, and
insert band strut into end of band servo piston stem.
SAT987A
c. Install anchor end bolt on transmission case. Then, tighten
anchor end bolt just enough so that reverse clutch drum (clutch
pack) will not tilt forward.
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ASSEMBLY
Adjustment (Cont'd)
AT-349
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SAT993A
f. Install oil pump assembly.
IInstall two converter housing securing bolts in bolt holes
in oil pump assembly as guides.
SAT994A
IInsert oil pump assembly to the specified position in
transmission, as shown at left.
SAT114B
5. Install O-ring on input shaft.
IApply ATF to O-rings.
SAT397C
6. Install converter housing.
a. Apply recommended sealant (Genuine anaerobic liquid
gasket, Three Bond TB1215, Locktite Part No. 51813 or
equivalent) to outer periphery of bolt holes in converter hous-
ing.
IDo not apply too much sealant.
SAT158G
b. Apply recommended sealant (Genuine anaerobic liquid
gasket, Three Bond TB1215, Locktite Part No. 51813 or
equivalent) to seating surfaces of bolts that secure front of
converter housing.
c. Install converter housing on transmission case.
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ASSEMBLY
Assembly (2) (Cont'd)
AT-351