TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
42 B/Y Start signal[Ignition switch ªONº]Approximately 0V
[Ignition switch ªSTARTº]9 - 12V
43 R Ignition switch[Ignition switch ªOFFº]0V
[Ignition switch ªONº]BATTERY VOLTAGE
(11 - 14V)
44 L PNP switch[Ignition switch ªONº]
IGear position is ªPº or ªNº.Approximately 0V
[Ignition switch ªONº]
IExcept the above gear positionBATTERY VOLTAGE
(11 - 14V)
45 B/RAir conditioner switch
signal[Engine is running]
IBoth A/C switch and blower switch are ªONº.Approximately 0V
[Engine is running]
IA/C switch is ªOFFº.Approximately 5V
47 R/BPower steering oil
pressure switch[Engine is running]
ISteering wheel is being turned.0 - 1.0V
[Engine is running]
ISteering wheel is not being turned.Approximately 5V
48 B ECM ground[Engine is running]
IIdle speedEngine ground
51 BR A/C cut signal[Engine is running]
IAir conditioner is operating.0 - 0.5V
52 PU Electrical load signal[Engine is running]
IRear window defogger: ON
IHi-beam headlamp: ONBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
IElectrical load: OFF0V
55 W/BSwirl control valve con-
trol vacuum check
switch[Engine is running]
IIdle speed
IEngine coolant temperature is between 15 to
50ÉC (59 to 122ÉF).Approximately 5V
[Engine is running]
IIdle speed
IEngine coolant temperature is above 55ÉC
(131ÉF).0 - 1.0V
56 OR/LThrottle position switch
(Closed position)[Engine is running]
IAccelerator pedal fully releasedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
IAccelerator pedal depressedApproximately 0V
57 B ECM ground[Engine is running]
IIdle speedEngine ground
58 B/P Sensors' ground[Engine is running]
IWarm-up condition
IIdle speedApproximately 0V
59 BFuel level sensor
ground[Engine is running]
IIdle speedApproximately 0V
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
ECM Terminals and Reference Value (Cont'd)
EC-131
On Board Diagnosis LogicNBEC0610This diagnosis checks whether the engine coolant temperature is
extraordinary high, even when the load is not heavy.
When malfunction is detected, the malfunction indicator lamp (MIL)
will light up even in the first trip.
Malfunction is detected when engine coolant temperature is exces-
sively high under normal engine speed.
Possible CauseNBEC0611IThermostat
IImproper ignition timing
IEngine coolant temperature sensor
IBlocked radiator
IBlocked front end (Improper fitting of nose mask)
ICrushed vehicle frontal area (Vehicle frontal is collided but not
repaired)
IBlocked air passage by improper installation of front fog lamp
or fog lamps.
IImproper mixture ratio of coolant
IDamaged bumper
For more information, refer to ªMAIN 12 CAUSES OF
OVERHEATINGº, EC-319.
Overall Function CheckNBEC0612Use this procedure to check the overall function of the coolant
overtemperature enrichment protection check, a DTC might not be
confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could be caused by high-pressure fluid escaping from
the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap
by turning it a quarter turn to allow built-up pressure to
escape. Then turn the cap all the way off.
SEF621W
WITH CONSULT-IINBEC0612S011) Check the coolant level and mixture ratio (using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio.
IIf the coolant level in the reservoir and/or radiator is below the
proper range, go to ªDiagnostic Procedureº, EC-316.
IIf the coolant mixture ratio is out of the range of 45 to 55%,
replace the coolant in the following procedure MA-14, ªChang-
ing Engine Coolantº.
a) Fill radiator with coolant up to specified level with a filling speed
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
On Board Diagnosis Logic
EC-314
of 2 liters per minute like pouring coolant from a kettle. Be sure
to use coolant with the proper mixture ratio. Refer to MA-12,
ªAnti-freeze Coolant Mixture Ratioº.
b) After refilling coolant, run engine to ensure that no water-flow
noise is emitted.
c) After checking or replacing coolant, go to step 3 below.
2) Ask the customer if engine coolant has been added. If it has
been added, go to ªDiagnostic Procedureº, EC-316. After
repair, go to the next step.
3) Start engine and let it idle.
4) Make sure that A/C switch is ªOFFº and air conditioner is not
operating. If NG, check air conditioner circuit. Refer to HA-30
or HA-35, ªTROUBLE DIAGNOSESº. After repair, go to the
next step.
5) Check for blocked coolant passage.
a) Warm up engine to normal operating temperature, then grasp
radiator upper hose and lower hose and make sure that cool-
ant flows.
If NG, go to ªDiagnostic Procedureº, EC-316. After repair, go
to the next step.
Be extremely careful not to touch any moving or adjacent
parts.
6) Check for blocked radiator air passage.
a) When market fog lamps have been installed, check for dam-
aged fans and clogging in the condenser and radiator.
b) Check the front end for clogging caused by insects or debris.
c) Check for improper fitting of front-end cover, damaged radia-
tor grille or bumper, damaged vehicle front.
If NG, take appropriate action and then go to the next step.
7) Check function of ECT sensor.
Refer to step 7 of ªDiagnostic Procedureº, EC-316.
If NG, replace ECT sensor and go to the next step.
8) Check ignition timing. Refer to basic inspection, EC-101.
Make sure that ignition timing is 15ɱ5É at idle.
If NG, adjust ignition timing and then recheck.
WITH GSTNBEC0612S021) Check the coolant level and mixture ratio (using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio.
IIf the coolant level in the reservoir and/or radiator is below the
proper range, and go to ªDiagnostic Procedureº, EC-316.
IIf the coolant mixture ratio is out of the range of 45 to 55%,
replace the coolant in the following procedure MA-14, ªChang-
ing Engine Coolantº.
a) Fill radiator with coolant up to specified level with a filling speed
of 2 liters per minute like pouring coolant from a kettle. Be sure
to use coolant with the proper mixture ratio. Refer to MA-12,
ªAnti-freeze Coolant Mixture Ratioº.
b) After refilling coolant, run engine to ensure that no water-flow
noise is emitted.
c) After checking or replacing coolant, go to step 3 below.
2) Ask the customer if engine coolant has been added. If it has
been added, go to ªDiagnostic Procedureº, EC-316. After
repair, go to the next step.
3) Start engine and let it idle.
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DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
Overall Function Check (Cont'd)
EC-315
Main 12 Causes of OverheatingNBEC0615
Engine Step Inspection item Equipment Standard Reference page
OFF 1IBlocked radiator
IBlocked condenser
IBlocked radiator grille
IBlocked bumperIVisual No blocking Ð
2ICoolant mixtureICoolant tester 50 - 50% coolant mixture See MA-11, ªRECOM-
MENDED FLUIDS AND
LUBRICANTSº.
3ICoolant levelIVisual Coolant up to MAX level
in reservoir tank and
radiator filler neckSee MA-14, ªChanging
Engine Coolantº.
4IRadiator capIPressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm
2,9-14
psi) (Limit)See LC-11, ªSystem
Checkº.
ON*
25ICoolant leaksIVisual No leaks See LC-11, ªSystem
Checkº.
ON*
26IThermostatITouch the upper and
lower radiator hosesBoth hoses should be
hotSee LC-16, ªThermostatº
and LC-19, ªRadiatorº.
ON*
17*5ICooling fanICONSULT-II Operating See trouble diagnosis for
DTC P0217 (EC-314).
OFF 8ICombustion gas leakIColor checker chemi-
cal tester 4 Gas ana-
lyzerNegative Ð
ON*
39ICoolant temperature
gaugeIVisual Gauge less than 3/4
when drivingÐ
ICoolant overflow to
reservoir tankIVisual No overflow during driv-
ing and idlingSee MA-14, ªChanging
Engine Coolantº.
OFF*
410ICoolant return from
reservoir tank to radia-
torIVisual Should be initial level in
reservoir tankSee MA-13, ªENGINE
MAINTENANCEº.
OFF 11ICylinder headIStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)See EM-42, ªInspectionº.
12ICylinder block and pis-
tonsIVisual No scuffing on cylinder
walls or pistonSee EM-63, ªInspectionº.
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
*5: Cooling fan is not applied to this vehicle.
For more information, refer to LC-24, ªOVERHEATING CAUSE ANALYSISº.
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DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
Main 12 Causes of Overheating
EC-319
DescriptionNBEC0249SYSTEM DESCRIPTIONNBEC0249S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed (POS signal)
Idle air
controlIACV-AAC valve Crankshaft position sensor (REF) Engine speed (REF signal)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Park/neutral position (PNP) switch Park/neutral position
Air conditioner switch Air conditioner operation
Power steering oil pressure switch Power steering load signal
Battery Battery voltage
Vehicle speed sensor Vehicle speed
Ambient air temperature switch Ambient air temperature
Intake air temperature sensor Intake air temperature
Absolute pressure sensor Ambient barometic pressure
This system automatically controls engine idle speed to a specified
level. Idle speed is controlled through fine adjustment of the
amount of air which by-passes the throttle valve via IACV-AAC
valve. The IACV-AAC valve changes the opening of the air by-pass
passage to control the amount of auxiliary air. This valve is actu-
ated by a step motor built into the valve, which moves the valve in
the axial direction in steps corresponding to the ECM output sig-
nals. One step of IACV-AAC valve movement causes the respec-
tive opening of the air by-pass passage. (i.e. when the step
advances, the opening is enlarged.) The opening of the valve is
varied to allow for optimum control of the engine idling speed. The
crankshaft position sensor (POS) detects the actual engine speed
and sends a signal to the ECM. The ECM then controls the step
position of the IACV-AAC valve so that engine speed coincides with
the target value memorized in ECM. The target engine speed is the
lowest speed at which the engine can operate steadily. The opti-
mum value stored in the ECM is determined by takig into consid-
eration various engine conditions, such as during warm up,
deceleration, and engine load (air conditioner, power steering and
cooling fan operation).
SEF765P
COMPONENT DESCRIPTIONNBEC0249S02IACV-AAC ValveNBEC0249S0201The IACV-AAC valve is operated by a step motor for centralized
control of auxiliary air supply. This motor has four winding phases
and is actuated by the output signals of ECM which turns ON and
OFF two windings each in seqeunce. Each time the IACV-AAC
valve opens or closes to change tha auxiliary air quantity, the ECM
sends a pulse signal to the step motor. When no change in the
auxiliary air quantity is needed, the ECM does not issue the pulse
signal. A certain voltage signal is issued so that the valve remains
at that particular opening.
DTC P0505 IDLE AIR CONTROL VALVE (IACV) Ð AUXILIARY AIR CONTROL
(AAC) VALVE
Description
EC-422
SEL350X
Aiming AdjustmentNBEL0029Before performing aiming adjustment, make sure of the following.
1) Keep all tires inflated to correct pressure.
2) Place vehicle on level ground.
3) See that vehicle is unloaded (except for full levels of coolant,
engine oil and fuel, and spare tire, jack, and tools). Have the
driver or equivalent weight placed in driver's seat.
Adjust aiming in the vertical direction by turning the adjusting
screw.
MEL327G
1. Set the distance between the screen and the center of the fog
lamp lens as shown at left.
2. Turn front fog lamps ON.
MEL328GA
3. Adjust front fog lamps so that the top edge of the high inten-
sity zone is 200 mm (7.9 in) below the height of the fog lamp
centers as shown at left.
IWhen performing adjustment, if necessary, cover the head-
lamps and opposite fog lamp.
FRONT FOG LAMP
Aiming Adjustment
EL-74
POWER SUPPLY AND GROUND CIRCUITNBEL0042S08Power is supplied at all times
Ithrough 7.5A fuse [No. 24, located in the fuse block (J/B)]
Ito combination meter terminal 62.
With the ignition switch in the ON or START position, power is supplied
Ithrough 10A fuse [No. 8, located in the fuse block (J/B)]
Ito combination meter terminal 66.
Ground is supplied
Ito combination meter terminal 59
Ithrough body grounds M4, M66 and M147.
WATER TEMPERATURE GAUGENBEL0042S01The water temperature gauge indicates the engine coolant temperature. The reading on the gauge is based
on the resistance of the thermal transmitter.
As the temperature of the coolant increases, the resistance of the thermal transmitter decreases. A variable
ground is supplied to terminal 18 of the combination meter for the water temperature gauge. The needle on
the gauge moves from ªCº to ªHº.
TACHOMETERNBEL0042S02The tachometer indicates engine speed in revolutions per minute (rpm).
The tachometer is regulated by a signal
Ifrom terminal 25 of the ECM
Ito combination meter terminal 16 for the tachometer.
FUEL GAUGENBEL0042S03The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by a variable ground signal supplied
Ito combination meter terminal 17 for the fuel gauge
Ifrom terminal 3 of the fuel level sensor unit
Ithrough terminal 2 of the fuel level sensor unit and
Ithrough body grounds B11, B22 and D210.
SPEEDOMETERNBEL0042S04The vehicle speed sensor provides a voltage signal to the combination meter for the speedometer.
The voltage is supplied
Ifrom combination meter terminal 15 for the speedometer
Ito terminal 2 of the vehicle speed sensor.
The speedometer converts the voltage into the vehicle speed displayed.
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METERS AND GAUGES
System Description (Cont'd)
EL-95
ComponentsNBEM0008
SEM583G
RemovalNBEM0009WARNING:
IPlace vehicle on a flat and solid surface.
IYou should not remove oil pan until exhaust system and
cooling system have completely cooled off.
Otherwise, you may burn yourself and/or fire may break
out in the fuel line.
IWhen removing front engine mounting nuts, lift up slightly
engine for safety work.
CAUTION:
When removing the aluminum oil pan from engine, first
remove the crankshaft position sensors (POS and REF) from
the assembly.
Be careful not to damage sensor edges and signal plate teeth.
1. Remove front RH and LH wheels.
2. Remove battery.
3. Remove oil level gauge.
4. Remove engine undercover.
5. Remove suspension member stay.
6. Drain engine coolant from radiator drain plug.
7. Disconnect A/T oil cooler hoses.
8. Drain engine oil.
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OIL PAN
Components
EM-15