Page 2317 of 2395

6 CHECK INPUT SIGNAL
Without CONSULT-II
1. Turn ignition switch to ªONº position and set 4WD shift switch to ª4Hº position.
2. Check voltage between transfer control unit harness connector terminal 34 and body ground.
When 4WD shift switch is in ª2WDº:
Battery voltage should exist.
When 4WD shift switch is in ªAUTOº or ª4Hº and A/T selector lever is in ªDº:
ªWaitº operating: Battery voltage should exist.
ªWaitº not operating: Approx. 0 volts should exist.
SMT789D
SMT849D
OK or NG
OK©GO TO 7.
NG©Check the following.
IContinuity between transfer control unit and transfer terminal cord assembly sub-har-
ness connector
ITransfer sub-harness
IClutch pressure switch
Refer to ª4WD Solenoid Valve, Clutch Pressure Switch and Line Pressure Switchº,
ªCOMPONENT INSPECTIONº, TF-111.
7 PERFORM SELF-DIAGNOSIS AGAIN
1. Check hydraulic parts.
2. After driving for a while, perform self-diagnosis again. Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit input/output signal inspection. Refer to ªTRANSFER
CONTROL UNIT INSPECTION TABLEº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
CLUTCH PRESSURE SWITCH
Diagnostic Procedure (Cont'd)
TF-82
Page 2319 of 2395
4 CHECK INPUT SIGNAL
SMT790D
With CONSULT-II
1. Select ªECU INPUT SIGNALSº in Data Monitor.
2. Read out the ON/OFF status of ªLINE PRES SWº.
SMT977D
OK or NG
OK©GO TO 6.
NG©Check the following.
IContinuity between transfer control unit and transfer terminal cord assembly sub-har-
ness connector
ITransfer sub-harness
ILine pressure switch
Refer to ª4WD Solenoid Valve, Clutch Pressure Switch and Line Pressure Switchº,
ªCOMPONENT INSPECTIONº, TF-111.
LINE PRESSURE SWITCH
Diagnostic Procedure (Cont'd)
TF-84
Page 2320 of 2395

5 CHECK INPUT SIGNAL
Without CONSULT-II
1. Turn ignition switch to ªOFFº position.
2. Disconnect transfer control unit harness connector.
3. Check continuity between transfer control unit harness connector terminal 35 and body ground.
After the vehicle has been left for at least 5 minutes in a room temperature with ignition switch ªOFFº:
No continuity should exist.
With ignition switch in ªONº, 4WD shift switch in ªAUTOº or ª4Hº and A/T selector lever in ªDº:
Continuity should exist.
SMT791D
SMT849D
OK or NG
OK©GO TO 6.
NG©Check the following.
IContinuity between transfer control unit and transfer terminal cord assembly sub-har-
ness connector
ITransfer sub-harness
ILine pressure switch
Refer to ª4WD Solenoid Valve, Clutch Pressure Switch and Line Pressure Switchº,
ªCOMPONENT INSPECTIONº, TF-111.
6 PERFORM SELF-DIAGNOSIS AGAIN
1. Check hydraulic parts.
2. After driving for a while, perform self-diagnosis again. Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit input/output signal inspection. Refer to TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
LINE PRESSURE SWITCH
Diagnostic Procedure (Cont'd)
TF-85
Page 2324 of 2395
Diagnostic ProcedureNBTF0064
1 SHIFT ACTUATOR
Refer to ªActuator & Actuator Position Switchº, ªCOMPONENT INSPECTIONº, TF-115.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 CHECK POWER SOURCE
SMT825DA
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº. (Do not start engine.)
3. Check voltage between transfer control device harness connector 3 (or 4) and body ground while 4WD shift switch is
set from 4H to 4LO (or from 4LO to 4H).
Voltage: Battery voltage
OK or NG
OK©Repair or replace actuator.
NG©1. Recheck the following.
IContinuity between ignition switch and transfer HI & LOW relays
IIgnition switch and No. 3 fuse (20A)
IContinuity between transfer shift HI & LOW relays and transfer control device
2. If NG, repair or replace damaged part.
3 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 4.
WITHOUT CONSULT-II©GO TO 5.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SHIFT ACTUATOR
Diagnostic Procedure
TF-89
Page 2326 of 2395

5 CHECK INPUT SIGNAL
Without CONSULT-II
1. Start engine (idling).
2. Check voltage between transfer control unit harness connector terminal 33 (or 42) and body ground while 4WD shift
switch is set from 4H to 4LO (or from 4LO to 4H).
SMT828D
3. Result
MTBL0202
OK or NG
OK©GO TO 7.
NG©GO TO 6.
6 CHECK HARNESS CONTINUITY BETWEEN TRANSFER CONTROL UNIT AND TRANSFER CONTROL
DEVICE
OK or NG
OK©GO TO 7.
NG©Repair and replace harness connector between transfer control unit and transfer control
device.
7 PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit/output signal inspection. Refer to ªTRANSFER CON-
TROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SHIFT ACTUATOR
Diagnostic Procedure (Cont'd)
TF-91
Page 2328 of 2395

5 CHECK INPUT SIGNAL
Without CONSULT-II
1. Start engine (idling).
2. Check voltage transfer control unit harness connector terminal 27 (or 44) and body ground while 4WD shift switch is
set from 4H to 4LO (or from 4LO to 4H).
SMT830D
3. Result
MTBL0203
OK or NG
OK©GO TO 7.
NG©GO TO 6.
6 CHECK HARNESS CONTINUITY BETWEEN TRANSFER CONTROL UNIT AND TRANSFER CONTROL
DEVICE
OK or NG
OK©GO TO 7.
NG©Repair and replace harness connector between transfer control unit and transfer control
device.
7 PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit/output signal inspection. Refer to ªTRANSFER CON-
TROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SHIFT ACTUATOR POSITION SWITCH
Diagnostic Procedure (Cont'd)
TF-93
Page 2330 of 2395
3 CHECK POWER SOURCE OF TRANSFER CONTROL DEVICE
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº. (Do not start engine.)
3. Turn 4WD shift switch from ª4Hº to ª4LOº (or from ª4LOº to ª4Hº).
4. Check voltage between transfer control device terminal 3 (or 4) and body ground.
Voltage: Battery voltage
SMT832D
OK or NG
OK©GO TO 4.
NG©Check the following.
IHarness and connector from transfer shift HI and LOW relays to transfer control
device harness terminal
IGround circuit between transfer control device and body ground.
4 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 5.
WITHOUT CONSULT-II©GO TO 6.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SHIFT ACTUATOR CIRCUIT
Diagnostic Procedure (Cont'd)
TF-95
Page 2332 of 2395

6 CHECK INPUT SIGNAL
Without CONSULT-II
1. Start engine (idling).
2. Check voltage between transfer control unit harness connector terminal 4 (or 13) and body ground while 4WD shift
switch is set from 4H to 4LO (or from 4LO to 4H).
SMT836D
3. Result
MTBL0516
OK or NG
OK©GO TO 8.
NG©GO TO 7.
7 CHECK HARNESS CONTINUITY BETWEEN TRANSFER CONTROL UNIT AND TRANSFER CONTROL
DEVICE
OK or NG
OK©GO TO 8.
NG©Repair and replace harness connector between transfer control unit and transfer control
device.
8 PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit/output signal inspection. Refer to ªTRANSFER CON-
TROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SHIFT ACTUATOR CIRCUIT
Diagnostic Procedure (Cont'd)
TF-97