2001 CHRYSLER VOYAGER instrument cluster

Symptom:
ORC, NO CLUSTER MESSAGE - ACTIVE
When Monitored and Set Condition:
ORC, NO CLUSTER MESSAGE - ACTIVE
When Monitored: With the ignition in the On position, the ORC monitors the PCI Bus for
a message from the MIC containing the airbag warning lamp status. The MIC transmits
the message one time at ignition on, lamp state change, or in response to the ORC lamp
message.
Set Condition: If the MIC message is not received for 10 consecutive seconds, the code
will set.
POSSIBLE CAUSES
MIC, COMMUNICATION FAILURE
NO CLUSTER MESSAGES
ORC, NO CLUSTER MESSAGES
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, ensure PCI Bus communications with the Instrument Cluster.
Is the Instrument Cluster communicating on the PCI Bus?All
Ye s®Go To 2
No®Refer to category COMMUNICATION CATEGORY and select the
related symptom INSTRUMENT CLUSTER BUS +/- SIGNAL
OPEN.
Perform AIRBAG VERIFICATION TEST - VER 1.
2 With the DRB select PASSIVE RESTRAINTS, AIRBAG, MONITOR DISPLAY and
WARNING LAMP STATUS.
Cycle the ignition key and observe the LAMP ON BY MIC monitor after the 6 to 8
seconds bulb check.
Does the DRB show LAMP ON BY MIC: ON or OFF?All
YES
Go To 3
NO
Replace Instrument Cluster circuit board.
Perform BODY VERIFICATION TEST - VER 1.
126
AIRBAG

Symptom List:
ORC, WARNING INDICATOR CIRCUIT OPEN - ACTIVE
ORC, WARNING INDICATOR CIRCUIT SHORT - ACTIVE
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be ORC, WARNING INDICATOR
CIRCUIT OPEN - ACTIVE.
When Monitored and Set Condition:
ORC, WARNING INDICATOR CIRCUIT OPEN - ACTIVE
When Monitored: When the ignition is On, the ORC monitors the PCI Bus for a message
from the MIC containing the airbag warning lamp status Ok or Open. The MIC transmit
the message one time at ignition on, upon lamp state change,or in response to the ORC
lamp message.
Set Condition: The code is set if the lamp state is open for 2 consecutive messages or 2
seconds.
ORC, WARNING INDICATOR CIRCUIT SHORT - ACTIVE
When Monitored: When the ignition is On, the ORC monitors the PCI Bus for a message
from the MIC containing the airbag warning lamp status Ok or Shorted. The MIC transmit
the message one time at ignition on and upon lamp state change.
Set Condition: If the lamp state is Shorted for 2 consecutive messages the code will be set.
POSSIBLE CAUSES
MIC, COMMUNICATION FAILURE
WARNING INDICATOR
ORC, WARNING INDICATOR
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, ensure PCI Bus communications with the Instrument Cluster.
Is the Instrument Cluster communicating on the PCI Bus?All
Ye s®Go To 2
No®Refer to category COMMUNICATION CATEGORY and select the
related symptom INSTRUMENT CLUSTER BUS +/- SIGNAL
OPEN.
Perform BODY VERIFICATION TEST - VER 1.
171
AIRBAG

TEST ACTION APPLICABILITY
2 With the DRB select PASSIVE RESTRAINTS, AIRBAG and MONITOR DISPLAY.
Using the DRB, read the WARNING LAMP MONITOR screen.
Select the LAMP STATUS displayed on the DRB monitors screen.
Does the DRB show the LAMP STATUS: OK?All
YES
Go To 3
NO
Replace Instrument Cluster circuit board.
Perform AIRBAG VERIFICATION TEST - VER 1.
3WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller in accordance with
Service Instructions. WARNING: make sure the battery is discon-
nected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
172
AIRBAG
ORC, WARNING INDICATOR CIRCUIT OPEN - ACTIVE ÐContinued

Symptom:
*AIRBAG INDICATOR ON WITHOUT ACTIVE TROUBLE CODES
POSSIBLE CAUSES
AIRBAG INDICATOR ON WITHOUT TROUBLE CODES
INSTRUMENT CLUSTER PROBLEMS
TEST ACTION APPLICABILITY
1 Turn the ignition on.
Make sure that all active DTCS have been repaired before pre forming this
procedure.
With the DRBIII select PASSIVE RESTRAINTS, AIRBAG, MONITOR DISPLAY,
WARNING LAMP STATUS and read the WARNING LAMP STATUS.
Does the DRB show LAMP REQ BY ACM: ON?All
Ye s®Replace the Occupant Restraint Controller in accordance with
Service Instructions. WARNING: make sure the battery is dis-
connected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Refer to INSTRUMENT CLUSTER CATEGORY symptom list for
problems related to Instrument Cluster.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
188
AIRBAG

Symptom:
*CHIME INOPERATIVE
POSSIBLE CAUSES
CHIME DRIVER CIRCUIT - OPEN
CHIME DRIVER CIRCUIT - SHORT TO GROUND
CHIME DRIVER CIRCUIT - SHORT TO VOLTAGE
INSTRUMENT CLUSTER
BCM
TEST ACTION APPLICABILITY
1 With the DRBIIIt, actuate the CHIME. (BCM actuator)
Does chime sound a warning?All
Ye s®Test Complete.
No®Go To 2
2 Disconnect the Instrument Cluster harness connector(s).
Disconnect the BCM harness connector(s).
Using a 12-volt test light connected to 12-volts, check the chime driver circuit for a
short to ground.
Does the test light illuminate brightly?All
Ye s®Repair the chime driver circuit for a short to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
3 Disconnect the Instrument Cluster harness connector(s).
Disconnect the BCM harness connector(s).
Using a DVOM connected to ground, check the chime driver circuit for a short to
voltage.
Is the voltage above 5.0 volts?All
Ye s®Repair the chime driver circuit for a short to voltage.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 4
4 Reconnect the BCM if disconnected in previous step.
Disconnect the Instrument Cluster harness connectors.
Using a 12-volt test light connected to 12-volts, check the chime driver circuit at the
Instrument Cluster connector.
With the DRBIIIt, actuate the CHIME. (BCM actuator)
Does the test light illuminate ON and OFF?All
Ye s®Replace the Instrument Cluster.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 5
334
CHIME

TEST ACTION APPLICABILITY
5 Disconnect the Instrument Cluster harness connectors.
Disconnect the BCM harness connector(s).
Measure the resistance of the chime driver circuit between the Instrument Cluster
connector and the BCM connector.
Is the resistance below 5.0 ohms?All
No®Repair the chime driver circuit for an open, between the Instru-
ment Cluster and the BCM.
Perform BODY VERIFICATION TEST - VER 1.
Ye s®Replace the BCM.
Perform BODY VERIFICATION TEST - VER 1.
335
CHIME
*CHIME INOPERATIVE ÐContinued

Symptom:
FCM, PCM COMMUNICATION FAULT
When Monitored and Set Condition:
FCM, PCM COMMUNICATION FAULT
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The FCM does not receive any messages from the PCM for at least 5
seconds.
POSSIBLE CAUSES
PCM COMMUNICATION FAULT
ATTEMPT TO COMMUNICATE WITH THE PCM
PCI BUS CIRCUIT OPEN
POWERTRAIN CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, enter Instrument Cluster, System Tests then PCM Monitor.
Does the DRB display: PCM is active on BUS?All
Ye s®Erase the DTC, if DTC resets, replace the Front Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 2
2 Turn the ignition on.
With the DRB, attempt to communicate with the PCM.
Was the DRB able to communicate with the PCM?All
Ye s®Go To 3
No®Refer to the communication category and perform the appropriate
symptom.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Disconnect the PCM C2 harness connector.
Connect the diagnostic junction port tester #8339 to the diagnostic junction port.
Note: Do not connect the tester to the DRB.
Measure the resistance of the PCI Bus circuit between the diagnostic junction port
tester and the PCM C2 connector.
Is the resistance below 5.0 ohms?All
Ye s®Replace and program the Powertrain Control Module in accor-
dance with the Service Information.
Perform BODY VERIFICATION TEST - VER 1.
No®Repair the PCI Bus circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
347
COMMUNICATION

Symptom:
MIC MESSAGES NOT RECEIVED
When Monitored and Set Condition:
MIC MESSAGES NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The BCM does not receive any messages from the Instrument Cluster
(MIC) for at least 5 seconds.
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE MIC
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the Instrument Cluster (MIC).
Was the DRB able to I/D or communicate with the Instrument Cluster (MIC)?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
360
COMMUNICATION