7
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 7-1
Periodic maintenance and lubrication ................... 7-3
Cowling and panel removal and installation.......... 7-6
Cowling A.............................................................. 7-6
Cowling B.............................................................. 7-7
Panel C ................................................................. 7-8
Panel D ................................................................. 7-8
Panel E ................................................................. 7-9
Spark plug inspection ......................................... 7-10
Engine oil ............................................................ 7-11
Final gear oil ....................................................... 7-13
Coolant ............................................................... 7-14
Air filters .............................................................. 7-15
Carburetor adjustment ........................................ 7-17
Idle speed adjustment ........................................ 7-17
Throttle cable free play inspection ...................... 7-18
Valve clearance adjustment ................................ 7-18
Tires .................................................................... 7-19
Wheels ................................................................ 7-21
Clutch lever free play adjustment........................ 7-22Front brake lever free play adjustment ............... 7-23
Rear brake pedal height adjustment .................. 7-23
Brake light switch adjustment ............................. 7-24
Checking the front and rear brake pads ............. 7-25
Inspecting the brake fluid level ........................... 7-25
Brake fluid replacement ..................................... 7-26
Brake and shift pedal lubrication ........................ 7-27
Brake and clutch lever lubrication ...................... 7-27
Sidestand lubrication.......................................... 7-28
Front fork inspection ........................................... 7-28
Steering inspection ............................................ 7-29
Battery................................................................ 7-29
Fuse replacement .............................................. 7-31
Headlight bulb replacement ............................... 7-32
Turn signal and tail/brake light bulb
replacement ..................................................... 7-33
License light bulb replacement........................... 7-34
Troubleshooting .................................................. 7-34
Troubleshooting charts ....................................... 7-35
E_5jc_PeriodicTOC.fm Page 1 Saturday, October 16, 1999 1:10 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
7-33
7
EC000106
CAUTION:@ Avoid touching the glass part of the
bulb. Keep it free from oil; other-
wise, the transparency of the glass,
life of the bulb, and illuminous flux
will be adversely affected. If oil gets
on the bulb, thoroughly clean it with
a cloth moistened with alcohol or
lacquer thinner. @4. Install the bulb holder cover and
connect the headlight connector.
If the headlight beam adjustment is
necessary, ask a Yamaha dealer to
make that adjustment.
EAU00855*
Turn signal and tail/brake light
bulb replacement1. Remove the screws and the lens.
2. Push the bulb inward and turn it
counterclockwise.3. Place a new bulb in the socket.
Push the bulb inward and turn it
clockwise until it engages into the
socket.
4. Install the lens and the screws.
EC000108
CAUTION:@ Do not over-tighten the screws as
the lens may break. @
1. Don’t touch
1. Screw (´ 2)
1. Screw (´ 3)
E_5jc_Periodic.fm Page 33 Saturday, October 16, 1999 1:10 PM
SPECIFICATIONS
9-4
9
Headlight typeQuar tz bulb (halogen)
Bulb voltage, wattage ´ quantity
Headlight 12 V, 60/55 W ´ 1
Tail/brake light 12 V, 5/21 W ´ 1
Turn signal light 12 V, 21 W ´ 4
Auxiliary light 12 V, 4 W ´ 1
Licence light 12 V, 5 W ´ 2
Neutral indicator light 12 V, 1.7 W ´ 1
High beam indicator light 12 V, 1.7 W ´ 1
Oil level indicator light 12 V, 1.7 W ´ 1
Turn indicator light 12 V, 1.7 W ´ 2
Fuel level indicator light 14 V, 3 W ´ 1
Coolant temperature indicator
light 12 V, 1.7 W ´ 1
Engine trouble indicator light 12 V, 1.7 W ´ 1
Overdrive indicator light 12 V, 1.7 W ´ 1
Cruise control “SET” indicator
light 12 V, 1.7 W ´ 1
Cruise control “RES” indicator
light 12 V, 1.7 W ´ 1
Cruise control “ON” indicator
light 12 V, 1.7 W ´ 1Audio system amplifier
Output power
Speaker 14 W ´ 4
Headset 1 W ´ 2
Auto-volume range 5 steps
Output impedance
Speaker 4 W
Headset 8 W ~ 16 W
Fuses
Main fuse 30 A
Headlight fuse 15 A
Signaling system fuse 15 A
Ignition fuse 10 A
Radiator fan fuse 10 A
Odometer fuse 10 A
Cruise control fuse 10 A
Carburetor heater fuse 10 A
Audio system fuse 10 A
Auxiliary DC jack fuse 5 A
Auxiliary DC terminal fuse 5 A
E_5jc_Spec.fm Page 4 Saturday, October 16, 1999 1:12 PM
11-INDEXAAir filters................................................. 7-15
Antitheft alarm (optional) ..........................3-8
Auxiliary audio source operation ............ 4-17
Auxiliary DC jack and terminal ............... 3-23BBattery ................................................... 7-29
Brake and clutch lever lubrication........... 7-27
Brake and shift pedal lubrication ............ 7-27
Brake fluid replacement ......................... 7-26
Brake light switch adjustment ................. 7-24CCarburetor adjustment ........................... 7-17
Care.........................................................8-1
Cassette deck operation ..........................4-8
CD changer (optional) operation ............ 4-16
Checking the front and
rear brake pads ................................... 7-25
Clutch lever ............................................ 3-10
Clutch lever free play adjustment ........... 7-22
Controls/Instruments ................................2-3
Control unit ..............................................4-3
Coolant .................................................. 7-14
Coolant temperature indicator light...........3-4
Cowling A .................................................. 7-6
Cowling B .................................................. 7-7
Cowling and panel removal and
installation .............................................7-6
Cruise control indicator lights ...................3-4
Cruise control switches .......................... 3-10
Cruise control system ..............................3-7
DDimmer switch ......................................... 3-9EEngine break-in ....................................... 6-4
Engine oil .............................................. 7-11
Engine stop switch................................. 3-10
Engine trouble indicator light.................... 3-4FFinal gear oil .......................................... 7-13
Front brake lever ................................... 3-11
Front brake lever free play
adjustment .......................................... 7-23
Front fork adjustment............................. 3-19
Front fork inspection .............................. 7-28
Fuel ....................................................... 3-13
Fuel cock ............................................... 3-14
Fuel gauge .............................................. 3-9
Fuel level indicator light ........................... 3-4
Fuel tank breather hose ......................... 3-13
Fuel tank cap ......................................... 3-12
Fuse replacement.................................. 7-31GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-9
Cruise control switches .................... 3-10
Dimmer switch ................................... 3-9
Engine stop switch ........................... 3-10
Horn switch ........................................ 3-9
Light switch ...................................... 3-10
Pass switch ........................................ 3-9
Start switch .......................................3-10
Turn signal switch ...............................3-9
Headlight bulb replacement....................7-32
Headsets (optional) ..................................4-2
Helmet holders .......................................3-16
High beam indicator light ..........................3-3
Horn switch ..............................................3-9
IIdentification number records .................10-1
Idle speed adjustment ............................7-17
Indicator lights ..........................................3-3
Coolant temperature indicator light .....3-4
Cruise control indicator lights ..............3-4
Engine trouble indicator light ...............3-4
Fuel level indicator light ......................3-4
High beam indicator light ....................3-3
Neutral indicator light ..........................3-4
Oil level indicator light .........................3-3
Overdrive indicator light ......................3-4
Turn indicator lights ............................3-3
Inspecting the brake fluid level ...............7-25KKey identification number .......................10-1LLeft view...................................................2-1
License light bulb replacement ...............7-34
Light switch ............................................3-10
Location of parts ......................................4-1MMain switch/steering lock .........................3-1
Making basic settings ...............................4-4
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INDEX
Making mode settings.............................. 4-5
Model label ............................................ 10-2NNeutral indicator light ............................... 3-4OOil level indicator light .............................. 3-3
Overdrive indicator light ........................... 3-4PPanel C ................................................... 7-8
Panel D ................................................... 7-8
Panel E.................................................... 7-9
Parking .................................................... 6-5
Pass switch ............................................. 3-9
Periodic maintenance and lubrication ...... 7-3
Pre-operation check list ............................ 5-1RRadio operation ..................................... 4-12
Rear brake pedal ................................... 3-11
Rear brake pedal height adjustment ...... 7-23
Rear shock absorber adjustment ........... 3-21
Recommended shift points
(for Switzerland only)............................. 6-4
Rider seat .............................................. 3-15
Right view................................................ 2-2SSaddlebags and travel trunk .................. 3-17
Shifting .................................................... 6-3
Shift pedal ............................................. 3-11
Sidestand .............................................. 3-21
Sidestand/clutch switch operation
check .................................................. 3-22
Sidestand lubrication ............................. 7-28
Spark plug inspection ............................ 7-10
Specifications .......................................... 9-1
Speedometer .......................................... 3-5
Starter (choke) knob.............................. 3-15
Starting a warm engine ........................... 6-3
Starting the engine .................................. 6-1
Start switch ........................................... 3-10
Steering inspection................................ 7-29
Storage ................................................... 8-4TThrottle cable free play inspection ......... 7-18
Tips for reducing fuel consumption .......... 6-4
Tires...................................................... 7-19
Tool kit .................................................... 7-1
Troubleshooting .................................... 7-34
Troubleshooting charts .......................... 7-35
Turn indicator lights ................................. 3-3
Turn signal and tail/brake light bulb
replacement ........................................ 7-33
Turn signal switch ................................... 3-9VValve clearance adjustment .................. 7-18
Vehicle identification number................. 10-1WWheels .................................................. 7-21
E_5jcIX.fm Page 2 Saturday, October 16, 1999 1:12 PM