7
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 7-1
Periodic maintenance and lubrication ................... 7-3
Cowling and panel removal and installation.......... 7-6
Cowling A.............................................................. 7-6
Cowling B.............................................................. 7-7
Panel C ................................................................. 7-8
Panel D ................................................................. 7-8
Panel E ................................................................. 7-9
Spark plug inspection ......................................... 7-10
Engine oil ............................................................ 7-11
Final gear oil ....................................................... 7-13
Coolant ............................................................... 7-14
Air filters .............................................................. 7-15
Carburetor adjustment ........................................ 7-17
Idle speed adjustment ........................................ 7-17
Throttle cable free play inspection ...................... 7-18
Valve clearance adjustment ................................ 7-18
Tires .................................................................... 7-19
Wheels ................................................................ 7-21
Clutch lever free play adjustment........................ 7-22Front brake lever free play adjustment ............... 7-23
Rear brake pedal height adjustment .................. 7-23
Brake light switch adjustment ............................. 7-24
Checking the front and rear brake pads ............. 7-25
Inspecting the brake fluid level ........................... 7-25
Brake fluid replacement ..................................... 7-26
Brake and shift pedal lubrication ........................ 7-27
Brake and clutch lever lubrication ...................... 7-27
Sidestand lubrication.......................................... 7-28
Front fork inspection ........................................... 7-28
Steering inspection ............................................ 7-29
Battery................................................................ 7-29
Fuse replacement .............................................. 7-31
Headlight bulb replacement ............................... 7-32
Turn signal and tail/brake light bulb
replacement ..................................................... 7-33
License light bulb replacement........................... 7-34
Troubleshooting .................................................. 7-34
Troubleshooting charts ....................................... 7-35
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11-INDEXAAir filters................................................. 7-15
Antitheft alarm (optional) ..........................3-8
Auxiliary audio source operation ............ 4-17
Auxiliary DC jack and terminal ............... 3-23BBattery ................................................... 7-29
Brake and clutch lever lubrication........... 7-27
Brake and shift pedal lubrication ............ 7-27
Brake fluid replacement ......................... 7-26
Brake light switch adjustment ................. 7-24CCarburetor adjustment ........................... 7-17
Care.........................................................8-1
Cassette deck operation ..........................4-8
CD changer (optional) operation ............ 4-16
Checking the front and
rear brake pads ................................... 7-25
Clutch lever ............................................ 3-10
Clutch lever free play adjustment ........... 7-22
Controls/Instruments ................................2-3
Control unit ..............................................4-3
Coolant .................................................. 7-14
Coolant temperature indicator light...........3-4
Cowling A .................................................. 7-6
Cowling B .................................................. 7-7
Cowling and panel removal and
installation .............................................7-6
Cruise control indicator lights ...................3-4
Cruise control switches .......................... 3-10
Cruise control system ..............................3-7
DDimmer switch ......................................... 3-9EEngine break-in ....................................... 6-4
Engine oil .............................................. 7-11
Engine stop switch................................. 3-10
Engine trouble indicator light.................... 3-4FFinal gear oil .......................................... 7-13
Front brake lever ................................... 3-11
Front brake lever free play
adjustment .......................................... 7-23
Front fork adjustment............................. 3-19
Front fork inspection .............................. 7-28
Fuel ....................................................... 3-13
Fuel cock ............................................... 3-14
Fuel gauge .............................................. 3-9
Fuel level indicator light ........................... 3-4
Fuel tank breather hose ......................... 3-13
Fuel tank cap ......................................... 3-12
Fuse replacement.................................. 7-31GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-9
Cruise control switches .................... 3-10
Dimmer switch ................................... 3-9
Engine stop switch ........................... 3-10
Horn switch ........................................ 3-9
Light switch ...................................... 3-10
Pass switch ........................................ 3-9
Start switch .......................................3-10
Turn signal switch ...............................3-9
Headlight bulb replacement....................7-32
Headsets (optional) ..................................4-2
Helmet holders .......................................3-16
High beam indicator light ..........................3-3
Horn switch ..............................................3-9
IIdentification number records .................10-1
Idle speed adjustment ............................7-17
Indicator lights ..........................................3-3
Coolant temperature indicator light .....3-4
Cruise control indicator lights ..............3-4
Engine trouble indicator light ...............3-4
Fuel level indicator light ......................3-4
High beam indicator light ....................3-3
Neutral indicator light ..........................3-4
Oil level indicator light .........................3-3
Overdrive indicator light ......................3-4
Turn indicator lights ............................3-3
Inspecting the brake fluid level ...............7-25KKey identification number .......................10-1LLeft view...................................................2-1
License light bulb replacement ...............7-34
Light switch ............................................3-10
Location of parts ......................................4-1MMain switch/steering lock .........................3-1
Making basic settings ...............................4-4
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