EAU00009
TABLE OF CONTENTS
GIVE SAFETY THE RIGHT OF WAY ..................1-1
DESCRIPTION ....................................................2-1
Left view .............................................................2-1
Right view ..........................................................2-2
Controls and Instruments ...................................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................................3-1
Main switch/steering lock ...................................3-1
Indicator lights ....................................................3-2
Speedometer unit ..............................................3-2
Anti-theft alarm (optional)...................................3-3
Handlebar switches............................................3-3
Clutch lever ........................................................3-5
Shift pedal ..........................................................3-5
Brake lever .........................................................3-5
Brake pedal ........................................................3-6
Fuel tank cap .....................................................3-6
Fuel ....................................................................3-7
Fuel cock............................................................3-7
Starter (choke) lever ..........................................3-8
Helmet holder.....................................................3-9
Adjusting the shock absorber assemblies..........3-9
Sidestand .........................................................3-10
Ignition circuit cut-off system............................3-10PRE-OPERATION CHECKS ...............................4-1
Pre-operation check list .....................................4-1
OPERATION AND IMPORTANT RIDING
POINTS................................................................5-1
Starting the engine .............................................5-1
Starting a warm engine ......................................5-3
Shifting ...............................................................5-3
Recommended shift points
(for Switzerland only) .......................................5-4
Tips for reducing fuel consumption ....................5-4
Engine break-in ..................................................5-4
Parking ...............................................................5-5
PERIODIC MAINTENANCE AND MINOR
REPAIR................................................................6-1
Owner’s tool kit ..................................................6-1
Periodic maintenance and lubrication chart .......6-2
Removing and installing panels .........................6-5
Checking the spark plugs...................................6-7
Engine oil and oil filter element ..........................6-9
Cleaning the air filter element ..........................6-12
Adjusting the carburetor ...................................6-14
Adjusting the engine idling speed ....................6-14
Adjusting the throttle cable free play ................6-15
Adjusting the valve clearance ..........................6-161
2
3
4
5
6
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DESCRIPTION
2
2-3
14. Clutch lever (page 3-5, 6-19)
15. Left handlebar switches (page 3-3)
16. Speedometer unit (page 3-2)
17. Right handlebar switches (page 3-4)
18. Brake lever (page 3-5, 6-20)19. Throttle grip (page 6-15)
20. Fuel tank cap (page 3-6)
14
1516 17 18
19 20
Controls and instruments
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3-6
INSTRUMENT AND CONTROL FUNCTIONS
3
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Brake pedal
The brake pedal is on the right side
of the motorcycle. To apply the rear
brake, press down on the brake
pedal.
1. Brake pedal
1
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Fuel tank cap
To remove the fuel tank cap
Insert the key into the lock and turn it
1/4 turn clockwise. The lock will be
released and the fuel tank cap can be
opened.
To install the fuel tank cap
1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then
remove it.
1. Unlock
1NOTE:
The fuel tank cap cannot be installed
unless the key is in the lock. In addi-
tion, the key cannot be removed if the
cap is not properly closed and
locked.
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Make sure that the fuel tank cap is
properly installed before riding.
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INSTRUMENT AND CONTROL FUNCTIONS
3
3-7
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Fuel
Make sure that there is sufficient fuel
in the tank. Fill the fuel tank to the
bottom of the filler tube as shown in
the illustration.
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8Do not overfill the fuel tank,
otherwise it may overflow
when the fuel warms up and
expands.
8Avoid spilling fuel on the hot
engine.
1. Filler tube
2. Fuel level
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Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted sur-
faces or plastic parts.
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NOTE:
If knocking (or pinging) occurs, use
gasoline of a different brand or with a
higher octane grade.
1
2
Recommended fuel:
Regular unleaded gasoline
with a research octane
number of 91 or higher.
Fuel tank capacity:
Total amount:
11 L
Reserve amount:
3.4 L
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Fuel cock
This motorcycle is equipped with a
negative pressure fuel cock. The fuel
cock supplies fuel from the tank to
the carburetors while also filtering it.
The fuel cock lever positions are
explained as follows and shown in
the illustrations.
ON
With the fuel cock lever in this posi-
tion, fuel flows to the carburetor when
the engine is running. Turn the fuel
cock lever to this position when start-
ing the engine and riding.
1. Arrow mark positioned over “ON”
1
ON: normal position
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7
7-4
MOTORCYCLE CARE AND STORAGE
Storage
Short-term
Always store your motorcycle in a
cool, dry place and, if necessary, pro-
tect it against dust with a porous
cover.
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8Storing the motorcycle in a
poorly ventilated room or cov-
ering it with a tarp, while it is
still wet, will allow water and
humidity to seep in and cause
rust.
8To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your motorcycle for
several months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Drain the carburetor float cham-
bers by loosening the drain bolts;
this will prevent fuel deposits
from building up. Pour the
drained fuel into the fuel tank.
3. Turn the fuel cock lever to “ON”.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to
protect the cylinders, piston
rings, etc. from corrosion.
a. Remove the spark plug caps and
spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
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To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turn-
ing the engine over.
6. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
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SPECIFICATIONS
8-2
8
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 11 L
Reserve amount 3.4 L
Carburetor
Model ´quantity BDS26 ´1
Manufacturer MIKUNI
Spark plug
Manufacturer/Model NGK / CR7HSA or
DENSO / U22FSR-U
Gap 0.6–0.7 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 3.400
Secondary reduction system Chain drive
Secondary reduction ratio 3.688
Transmission type Constant mesh 5-speed
Operation Left foot operationGear ratio 1st 2.643
2nd 1.684
3rd 1.261
4th 1.000
5th 0.852
Chassis
Frame type Double cradle
Caster angle 35°
Trail 135 mm
Tire
Front
Type With tube
Size 80/100-18 47P
Manufacturer/ CHENG SHIN / C-916
model INOUE / MARBELLA NF27
Rear
Type With tube
Size 130/90-15 M/C 66P
Manufacturer/ CHENG SHIN / C-915
model INOUE / MARBELLA NR31
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