Page 8 of 86

Carburetor adjustment ..................................6-14
Idle speed adjustment ...................................6-14
Throttle cable free play inspection ...............6-15
Valve clearance adjustment ..........................6-15
Tires.................................................................6-16
Wheels ............................................................6-18
Clutch lever free play adjustment .................6-19
Front brake lever free play adjustment ........6-19
Rear brake pedal height and free play
adjustment ......................................................6-20
Brake light switch adjustment.......................6-21
Checking the front brake pads and
rear brake shoes .............................................6-22
Inspecting the brake fluid level .....................6-22
Brake fluid replacement.................................6-23
Drive chain slack check ..................................6-24
Drive chain slack adjustment ........................6-24
Drive chain lubrication...................................6-25
Cable inspection and lubrication ..................6-26
Throttle cable and grip lubrication ...............6-26
Brake and shift pedal lubrication ..................6-27
Brake and clutch lever lubrication ................6-27
Sidestand lubrication .....................................6-27
Rear suspension lubrication..........................6-28
Front fork inspection ......................................6-28
Steering inspection ........................................6-29
Wheel bearings ..............................................6-29Battery .............................................................6-30
Fuse replacement ...........................................6-31
Headlight bulb replacement ..........................6-32
Turn signal and taillight bulb
replacement ....................................................6-33
Supporting the motorcycle ...........................6-34
Front wheel removal ......................................6-35
Front wheel installation .................................6-36
Rear wheel removal .......................................6-36
Rear wheel installation ..................................6-37
Troubleshooting .............................................6-38
Troubleshooting chart ...................................6-39
MOTORCYCLE CARE AND STORAGE ..............7-1
Care ...................................................................7-1
Storage..............................................................7-4
SPECIFICATIONS................................................8-1
How to use the conversion table ....................8-5
CONSUMER INFORMATION .............................9-1
Identification numbers record.........................9-1
Key identification number ...............................9-1
Vehicle identification number .........................9-1
Model label .......................................................9-2
TABLE OF CONTENTS
1
2
3
4
5
6
7
8
9
7
8
9
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6-32
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9
EC000103
cC
Do not use fuses of higher amper-
age rating than those recommend-
ed. Substitution of a fuse of
improper rating can cause exten-
sive electrical system damage and
possibly a fire.
EAU01158Headlight bulb replacement
If the headlight bulb burns out,
replace the bulb as follows:
1. Remove cowling C. (See page
6-8 for removal and installa-
tion procedures.)
2. Remove the headlight unit by
removing the bolts.
1. Bolt (´2)
3. Remove the headlight connec-
tor and the bulb holder cover.
1. Connector
2. Bulb holder cover
1
1
2
Specified fuse: 20A
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6-33
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9 4. Turn the bulb holder counter-
clockwise to remove it and
then remove the defective
bulb.EW000119
w
Keep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a bulb
until it cools down.
5. Put a new bulb into position
and secure it in place with the
bulb holder.
1. Bulb holder
6. Install the bulb holder cover,
connector and headlight unit.
7. Install the cowling.
8. If the headlight beam adjust-
ment is necessary, ask a
Yamaha dealer to make that
adjustment.EAU00855Turn signal and taillight bulb
replacement
1. Remove the screws and the
lens.
1. Screw
11
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6-34
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
92. Push the bulb inward and turn
it counterclockwise.
1. Screw (´2)
3. Place a new bulb in the socket.
Push the bulb inward and turn
it clockwise until it engages
into the socket.
4. Install the lens and the screws.
EC000108
cC
Do not over-tighten the screws as
the lens may break.
1. Bulb
EAU01579Supporting the motorcycle
Since the Yamaha TW125 has no
centerstand, follow these precau-
tions when removing the front and
rear wheel or performing other
maintenance requiring the motor-
cycle to stand upright. Check that
the motorcycle is in a stable and
level position before starting any
maintenance. A strong wooden
box can be placed under the
engine for added stability.
Front wheel service
To stabilize the rear of the motor-
cycle, either use a motorcycle
stand or place a motorcycle jack
under the frame in front of the rear
wheel to prevent it from moving
from side to side. Then use a
motorcycle stand to elevate the
front wheel off of the ground.11
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Headlight bulb typeIncandescence
Bulb voltage, wattage ´quantity
Headlight 12 V, 45 W/40 W ´1
Stop/tail light 12 V, 21 W/5 W ´1
Front flasher light 12 V, 21 W ´2
Rear flasher light 12 V, 21 W ´2
Marker light 12 V, 4 W ´1
Meter light 12 V, 3.4 W ´1
Neutral indicator light 12 V, 3.4 W ´1
High beam indicator light 12 V, 3.4 W ´1
Turn indicator light 12 V, 3.4 W ´1
Fuse
Main 20 A
SPECIFICATIONS
1
2
3
4
5
6
7
8
9
8-4
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