[G10 Engine Model]
1. PCM
2. Camshaft position (CMP) sensor
3. Throttle position (TP) sensor
4. Engine coolant temperature (ECT) sensor
5. Transmission range sensor (shift switch)
6. Output shaft speed sensor (A / T VSS)7. Malfunction indicator lamp (MIL)
8. Data link connector (DLC)
9. Shift solenoid-A
(No.1, Direct clutch solenoid valve)
10. Shift solenoid-B
(No.2, 2nd brake solenoid valve)11. Ignition switch
12. Main relay
13. Inhibitor switch
14. To starter
15. Terminal arrangement of PCM coupler
(Viewed from harness side)
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-5
ELECTRONIC SHIFT CONTROL SYSTEM
7B-6 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
[G13 Engine Model]
1. PCM
2. Camshaft position (CMP) sensor
3. Throttle position (TP) sensor
4. Engine coolant temperature (ECT) sensor
5. Transmission range sensor (shift switch)
6. Output shaft speed sensor (A / T VSS)7. Malfunction indicator lamp (MIL)
8. Data link connector (DLC)
9. Shift solenoid-A
(No.1, Direct clutch solenoid valve)
10. Shift solenoid-B
(No.2, 2nd brake solenoid valve)11. Ignition switch
12. Main relay
13. Inhibitor switch
14. To starter
15. Terminal arrangement of PCM coupler
(Viewed from harness side)
1. PCM
2. Instrument panel
TP sensor
Transmission range sensor
Output shaft speed sensor
(A / T VSS)
Shift solenoid-B
(2nd brake solenoid valve)
Shift solenoid-A
(Direct clutch solenoid valve)PCM
1. Throttle position sensor
2. Throttle body
A: Ground
3. Ground terminal
4. Reference voltage
terminal
5. Output voltage terminal
6. TP sensor
C: Output voltage
(opening angle signal)
D: Power supply from ECM
(reference voltage)
[G10 engine model]
[G13 engine model]
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-7
POWERTRAIN CONTROL MODULE (PCM)
The powertrain control module controls the shift solenoid B (2nd
brake solenoid valve) and the shift solenoid A (direct clutch sole-
noid valve) by sending electric signals to them so as to attain auto-
matic gear shift between the 1st and 2nd gears, and the 2nd and
3rd gears. Equipped as PCM sensed parameters are the throttle
position sensor, transmission range switch and vehicle speed sen-
sor. These switch and sensors sense the throttle valve opening, se-
lector lever’s position and vehicle speed, and send those signals to
the powertrain control module. Then, the powertrain control module
opens and closes valves of the above solenoids according to these
signals. The powertrain control module is installed to the underside
of the instrument panel at the driver’s seat side.
GEAR SHIFT CONTROL SYSTEM
THROTTLE POSITION SENSOR (TP sensor)
The throttle position sensor consisting of a potentiometer is con-
nected to the throttle valve shaft.
Throttle valve opening signal (output voltage) is transmitted from
throttle position sensor to PCM as voltage signal. PCM uses it as
one of the signals to control transmission gear shift.
1. Transmission range sensor
2. Select cable
1. Transmission
2. Shift solenoid-B
(No.2, 2nd brake solenoid valve)
3. Shift solenoid-A
(No.1, direct clutch solenoid valve)
4. Oil strainer
7B-8 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
TRANSMISSION RANGE SENSOR (SHIFT SWITCH)
Being linked with the selector lever, this sensor changes selector
lever positions into electric signals and send them to the engine
control module. The contact points of this sensor for P and N ranges
are also connected with the starting motor circuit.
So when the selector lever is shifted to the P or N range position,
the contact points for P or N range are connected and cause the
starting motor to operate by turning the starter switch ON.
When the selector lever is in any other position than P and N
ranges, the sensor remains OFF and therefore the starting motor
cannot be operated, that is, the engine cannot be started.
Also, as its contact point for R range is connected with the backup
lamp circuit, only when the selector lever is shifted to R range, the
contact point contacts to light the backup lamp.
DIRECT CLUTCH AND 2ND BRAKE SOLENOID
VALVES
These solenoid valves are mounted on the valve body. They are
turned ON and OFF by the signals from the engine control module
and actuate each shift valve (1 – 2 and 2 – 3 valves) so as to control
transmission gear shift.
Shift solenoid-B (2nd brake solenoid valve) operates 1 – 2 shift
valve, and shift solenoid-A (direct clutch solenoid valve) does 2 –
3 shift valve.
OPERATION OF DIRECT CLUTCH AND 2ND BRAKE SOLENOIDS
RangeD2LP, N & R
Gear1st2nd3rd1st2nd1st(2nd)–
Shift solenoid-A (No.1)
(Direct clutch solenoid valve)
Shift solenoid-B (No.2)
(2nd brake solenoid valve)
: Operated (Solenoid Valve is Open): Unoperated (Solenoid Valve is Closed)
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-19
Fig. 1 for Step 5. Fig. 2 for Step 5. Fig. 3 for Step 5.
When not using SUZUKI
scan tool:
lever position
Terminal
Selector
AUTOMATIC TRANSMISSION BASIC CHECK
This check is very important for troubleshooting when PCM (ECM) has detected no DTC and no abnormality has
been found in visual inspection. Follow the flow table carefully.
STEPACTIONYESNO
1Was “AUTOMATIC TRANSMISSION DIAG. FLOW TABLE”
performed?Go to Step 2.Go to
“AUTOMATIC
TRANSMISSION
DIAG. FLOW
TABLE”.
2Check A / T Fluid.
Warm transmission to normal operating temperature and check
fluid level and contamination referring to “FLUID LEVEL
CHECK” of “ON-VEHICLE SERVICE” in this section.
Is it in good condition?Go to Step 3.Add or change
fluid.
3Check Fluid Pressure Control Cable.
1) Warm up engine to normal operating temperature.
2) Check fluid pressure control cable for play referring to
“FLUID PRESSURE CONTROL CABLE” of “ON-VEHICLE
SERVICE” in this section.
Is it in good condition?Go to Step 4.Adjust.
4Check Select Cable for Adjustment referring to “SELECT
CABLE” of “ON-VEHICLE SERVICE” in this section.
Is it adjusted correctly?Go to Step 5.Adjust.
5Check Transmission Range Sensor (Switch) Circuit for
Operation.
When using SUZUKI scan tool:
1) Connect SUZUKI scan tool to DLC with ignition switch OFF.
2) Turn ignition switch ON and check transmission range
signal (P, R, N, D, 2 or L) on display when shifting manual
selector to each range. See Fig. 1.
Is applicable range indicated?
When not using SUZUKI scan tool:
1) Turn ignition switch ON.
2) Check voltage at terminals C03-3 C03-4 C03-5 C03-14
Go to Step 6.Go to Step 3 of
DTC P0705
Flow Table.
2) Check voltage at terminals C03-3, C03-4, C03-5, C03-14,
C03-15 and C03-16 for G10 engine model (C02-11, C02-12,
C02-14, C02-15, C02-21 and C02-23 for G13 engine
model) respectively with selector lever shifted to each
range. See Fig. 2.
Taking terminal C03-3 for G10 engine model (C02-11 for
G13 engine model) as an example, is battery voltage
indicated only when selector lever is shifted to “2” range and
0 V for other ranges as shown in Fig. 3?
Check voltage at other terminals likewise, referring to Fig. 3.
Are check results satisfactory?
6Check Engine Idle speed referring to Section 6E1 or 6E2.
Is it in good condition?Go to
“SYMPTOM-TO-
INSPECTION
TABLE” below.Go to Section
6E1 or 6E2.
C03-5
(C02-21)C03-16
(C02-15)C03-4
(C02-12)C03-15
(C02-14)C03-3
(C02-11)C03-14
(C02-23)
PB + V0 V0 V0 V0 V0 V
R0 VB + V0 V0 V0 V0 V
N0 V0 VB + V0 V0 V0 V
D0 V0 V0 VB + V0 V0 V
20 V0 V0 V0 VB + V0 V
L0 V0 V0 V0 V0 VB + V
7B-22 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
Fig. 1 for Step 2. Fig. 2 for Step 2.
Fig. 3 for Step 2.
When not using SUZUKI
scan tool:
lever position
Terminal
Selector
TROUBLESHOOTING
STEPACTIONYESNO
1Was “AUTOMATIC TRANSMISSION DIAGNOSTIC FLOW
TABLE” performed?Go to Step 2.Go to
“AUTOMATIC
TRANSMISSION
DIAGNOSTIC
FLOW TABLE”.
2Check Transmission Range Sensor Circuit for Operation.
When using SUZUKI scan tool:
1) Connect SUZUKI scan tool to DLC with ignition switch OFF.
2) Turn ignition switch ON and check transmission range
signal (P, R, N, D, 2 or L) on display when shifting manual
selector to each range. See Fig. 1.
Is applicable range indicated?
When not using SUZUKI scan tool:
1) Turn ignition switch ON.
2) Check voltage at terminals C03-3, C03-4, C03-5, C03-14,
C03-15 and C03-16 for G10 engine model (C02-11, C02-12,
C02-14, C02-15, C02-21 and C02-23 for G13 engine model)
respectively with selector lever shifted to each range. See Fig. 2.
Taking terminal C03-3 for G10 engine model (C02-11 for G13
engine model) as an example, is battery voltage indicated only
when selector lever is shifted to “2” range and 0 V for other
ranges as shown in Fig. 3?
Check voltage at other terminals likewise, referring to Fig. 3.
Are check results satisfactory?Intermittent
trouble. Check
for intermittent
referring to
“INTERMITTENT
AND POOR
CONNECTION”
in Section 0A.Go to Step 3.
3Check Select Cable for Adjustment referring to “SELECT
CABLE” of “ON-VEHICLE SERVICE” in this section.
Is it adjusted correctly?Go to Step 4.Adjust.
4Check Transmission Range Sensor.
1) Remove TR sensor from A / T.
2) At each of P, R, N, D, 2 and L shift position, check continuity
between terminals as well as each terminal and sensor
case. See Fig. 4.
Continuity should be indicated only between those
terminals as shown in Fig. 4 and 5 at each shift position.
Continuity should not exist between any terminal and
sensor case.
Are check results satisfactory?Go to Step 5.Replace TR
sensor.
5Check Transmission Range Sensor for Installation Position.
1) Install TR sensor to transmission referring to
“TRANSMISSION RANGE SENSOR” of “ON-VEHICLE
SERVICE” in this section.
2) Perform check as described in step 2 of this table.
Is check result satisfactory?Transmission
range sensor
maladjusted.Check “Y”, “Or / B”,
“R”, “Or / Y”,
“Gr / R”, “Gr” or
“Gr / Bl” (G10
engine model)
(“Br / Y”, “W/B”,
“R/W”, “W/R”,
“Y/R”, “Y/B” or
“R/B” (G13 engine
model)) circuit for
open or short.
If wires and
connections are
OK, substitute a
known-good PCM
and recheck.
C03-5
(C02-21)C03-16
(C02-15)C03-4
(C02-12)C03-15
(C02-14)C03-3
(C02-11)C03-14
C02-23)
PB + V0 V0 V0 V0 V0 V
R0 VB + V0 V0 V0 V0 V
N0 V0 VB + V0 V0 V0 V
D0 V0 V0 VB + V0 V0 V
20 V0 V0 V0 VB + V0 V
L0 V0 V0 V0 V0 VB + V
ACCEPTABLE RANGE
1st gear (solenoids ON and ON)
2nd gear
(solenoids ON and OFF)
3rd gear
(solenoids OFF and OFF)
Vehicle speed
Engine speed
7B-28 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
DTC P0751 SHIFT SOLENOID-A (No.1) PERFORMANCE OR STUCK OFF
DTC P0756 SHIFT SOLENOID-B (No.2) PERFORMANCE OR STUCK OFF
CIRCUIT DESCRIPTION
PCM monitors throttle opening, engine speed, vehicle speed and gear position and compares the actual engine
speed and its specified value (i.e., engine speed obtained by PCM through calculation using the throttle open-
ing / gear position and vehicle speed).
DTC DETECTING CONDITION
POSSIBLE CAUSE
While running in “D” range after engine warmed up,
engine speed as compared with vehicle speed is not
within acceptable range.
2 driving cycle detection logic, continuous
monitoring.A / T oil pressure control cable maladjusted
Selector cable maladjusted
Mechanical malfunction of shift solenoid valve
(stick or leakage)
Mechanical malfunction in transmission
Torque converter malfunction
DTC CONFIRMATION PROCEDURE
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester, on a level road.
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON and warm up engine to normal operating temperature.
3) Shift selector lever to “D” range.
4) Start vehicle and increase vehicle speed to 40 – 55 km / h ( 25 – 35 mile / h) by depressing accelerator pedal half
a stroke.
5) Keep vehicle at above speed for 5 sec. or longer.
6) Increase vehicle speed to 75 – 90 km / h (45 – 55 mile / h) by depressing accelerator pedal half a stroke and keep
it at that speed for 5 sec. or longer.
7) Stop vehicle and check pending DTC and DTC.
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-35
ROAD TEST
This test is to check if upshift and downshift take place at specified
speeds while actually driving vehicle on a level road.
WARNING:
Carry out the test in very little traffic area to prevent an ac-
cident.
The test requires 2 persons, a driver and a tester.
1) Warm up engine.
2) With engine running at idle, shift selector lever to D range.
3) i) Accelerate vehicle speed by depressing accelerator pedal
very little (within 4 deg. of throttle valve opening).
ii) Check if upshift takes place from 1st to 2nd at about 18 km / h
(11 mile / h) and from 2nd to 3rd at about 30 km / h (19 mile / h).
iii)
[For G10 Engine Model]
Stop vehicle once. Then start it again and while accelerating
by depressing accelerator pedal fully, check if upshift takes
place from 1st to 2nd at 52 km / h (33 mile / h) and from 2nd to
3rd at 97 km / h (61 mile / h).
[For G13 Engine Model]
Stop vehicle once. Then start it again and while accelerating
by depressing accelerator pedal fully, check if upshift takes
place from 1st to 2nd at 58 km / h (36 mile / h) and from 2nd to
3rd at 110 km / h (69 mile / h).
iv) Stop vehicle again.
v) Start vehicle and keep it running at 25 km / h (15 mile / h) and
then release accelerator pedal completely. 1 or 2 seconds lat-
er, depress accelerator pedal fully and check if downshift
from 2nd to 1st takes place.
vi) Keep vehicle running at 75 km / h (47 miles / h) and in the
same way as in step v), check if downshift from 3rd to 2nd
takes place.
vii) If upshift or downshift fails to take place at each specified
speed in the road test, possible causes for such failure are as
follows. Check each part which is suspected to be the cause.
Condition
Possible causes
No upshift from 1st
to 2nd1 – 2 shift valve defective
2nd brake solenoid valve defective
PCM defective, or disconnection or
poor connection in electric circuit
No upshift from
2nd to 3rd2-3 shift valve defective
Direct clutch solenoid valve defective
PCM defective, or disconnection or
poor connection in electric circuit
No downshift from
2nd to 1st or 3rd to
2ndThrottle position sensor defective
PCM defective, or disconnection or
poor connection in electric circuit