2000 SUZUKI SWIFT Ignition system

6-84 ENGINE GENERAL INFORMATION AND DIAGNOSIS
Fig. 1 for Step 3
Fig. 2 for Step 47 Check EVAP Canister Purge Valve for Closing.
1) Disconnect purge hose from EVAP canister purge
valve.
2) Place finger against the end of EVAP canister purge
valve.
3) Check that vacuum is not felt there, when engine is
cool and running at idle. See Fig. 6.
Is vacuum felt?Check EVAP control
system (See Section
6E1).Go to Step 8.
8 Check MAP Sensor for performance (See DTC P0105
Diag. Flow Table).
Is it in good condition?Go to Step 9. Repair or replace.
9 Check ECT Sensor for performance (See Section 6E1).
Is it in good condition?Go to Step 10. Replace engine
coolant temp. sen-
sor.
10 Check Parts or System which can cause engine rough
idle or poor performance.
Engine compression (See Section 6A1).
Valve lash (See Section 6A1).
Valve timing (Timing belt installation. See Section
6A1).
Are they in good condition?Check wire harness
and connection of
ECM ground, ignition
system and fuel injec-
tor for intermittent
open and short.Repair or replace. Step Action Yes No
1. Fuel pressure gauge & 3 way joint
2. Fuel feed hose
1
2
1

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-95
7) Stop vehicle (don't turn ignition switch OFF) and confirm test results according to following “Test Result Con-
firmation Flow Table”.
TEST RESULT CONFIRMATION FLOW TABLE
INSPECTION
Step Action Yes No
1Check DTC in “DTC” mode and pending DTC in
“ON BOARD TEST”.
Is DTC or pending DTC displayed?Proceed to applicable
DTC flow table.Go to Step 2.
2 Set scan tool to “READINESS TESTS” mode
and check if testing has been completed.
Is test completed?No DTC is detected.
(Confirmation test is com-
pleted)Repeat DTC confirmation
procedure.
Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE”.
2 Do you have SUZUKI scan tool? Go to Step 4. Go to Step 5.
3 EGR Valve Operation Check :
1) With ignition switch OFF, install SUZUKI
scan tool.
2) Check EGR system referring to Section
6E1.
Is it in good condition?Go to Step 4. Go to Step 5.
4 MAP Sensor Check :
1) Check MAP sensor for performance refer-
ring to Section 6E1.
Is check result satisfactory?Intermittent trouble or
faulty ECM. Check for
intermittent referring to
“Intermittent and Poor
Connection” in Section
0A.Repair or replace.

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-101
DTC P0480 RADIATOR COOLING FAN CONTROL SYSTEM MALFUNCTION
WIRING DIAGRAM / CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Warm up engine until radiator cooling fan starts to operate.
4) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
INSPECTION
1. Main relay [A] : Case of TYPE A is shown (See NOTE)
2. Radiator fan relay [B] : Case of TYPE B is shown (See NOTE)
3. Radiator fan motor
BATT
80A30A
15A
BLKBLU/WHT
ECM
BLK/ORN
BLK/ORNC42-1
C42-3
L
L–
H– H
No.1
No.2
No.3
BLU
C42 (31P) C41 (24P) G02 (17P)1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 28 27 29 30 315 6
1 2 3 4 5 6 7
11 12
9 10 11 13 12 14 15 16
16 171 2
7 8
13 14 3 4
9 10
15 17 188
19 20 21 22 23 24
C41-18
GRN/RED [B]PPL/YEL [A]
BLK/RED
BLU/WHT
BLU/RED
BLK
BLU
BLU/BLK
PPL/YEL
BLU/RED
BLK/YEL
1
BRN/WHT
2
3
2
2
G02-3 [A]
C41-9 [B]
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.
DTC DETECTING CONDITION POSSIBLE CAUSE
Low voltage at terminal C41-18 when engine coolant
temp. is below 97.5°C, 207.5°F.
✱2 driving cycle detection logic, continuous monitoring.“BLK/RED” or “BLU” circuit open or short
Radiator cooling fan relay malfunction
ECM malfunction
Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” performed? Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE”.
2 Check Radiator Cooling Fan Relay and Its Circuit.
1) Turn ignition switch ON.
2) Check for voltage at terminal C41-18 of ECM
connector connected, under following condition.
See Fig. 1.
When engine coolant temp. is lower than
97.5°C, 207.5°F and A/C switch turns OFF : 10
– 14 V
Is voltage as specified?Intermittent trouble or
faulty ECM.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.Go to Step 3.

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-105
Fig. 2 for Step 4 and Step 6
DTC P0505 (DTC NO.26) IDLE CONTROL SYSTEM MALFUNCTION
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Start engine and run it at idle for 1 min.
4) Check DTC and pending DTC.
1. Ignition switch 3. Main relay
2. Battery 4. IAC valve
C42 (31P) C41 (24P) G02 (17P)1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 28 27 29 30 315 6
1 2 3 4 5 6 7
11 12
9 10 11 13 12 14 15 16
16 171 2
7 8
13 14 3 4
9 10
15 17 188
19 20 21 22 23 24
2
13 4
ECM
C42-6
C41-5
C41-6
C41-10GRN/RED
BLKBLK/RED
BRN/WHT
BLK/RED
DTC DETECTING CONDITION POSSIBLE CAUSE
No closed signal to IAC valve is detected after
engine start.
✱2 driving cycle detection logic, continuous monitor-
ing.“BLK/RED”, “GRN/RED” or “BLK” circuit open or
short
IAC valve malfunction
ECM malfunction

6-106 ENGINE GENERAL INFORMATION AND DIAGNOSIS
INSPECTION
Fig. 1 for Step 3Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE”.
2 Is SUZUKI scan tool available? Go to Step 3. Go to Step 4.
3 Check Idle Air Control System.
1) Connect SUZUKI scan tool to DLC with igni-
tion switch OFF, set parking brake and
block drive wheels.
2) Warm up engine to normal operating tem-
perature.
3) Clear DTC and select “MISC TEST” mode
on SUZUKI scan tool. See Fig. 1.
Is it possible to control (increase and reduce)
engine idle speed by using SUZUKI scan tool? Intermittent trouble or
faulty ECM.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.Go to Step 5.
4 Check Idle Air Control System.
1) Remove IAC valve from throttle body refer-
ring to “IAC Valve Removal” in Section 6E1.
2) Check IAC valve for operation referring to
“IAC Valve Inspection” in Section 6E1. See
Fig. 2.
Is check result satisfactory?Intermittent trouble or
faulty ECM.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.Go to Step 5.
5 Check Wire Harness for open and short.
1) Turn ignition switch OFF.
2) Disconnect IAC valve connector.
3) Check for proper connection to IAC valve at
each terminals.
4) If OK, disconnect ECM connector.
5) Check for proper connection to ECM at
C42-6 terminal.
6) If OK, check “BLK/RED”, “GRN/RED” and
“BLK” circuit for open and short.
Are they in good condition?Replace IAC valve and
recheck.Repair or replace.
[A] : When using SUZUKI scan tool:[ A]

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-109
Table 1
Fig. 1 for Step 1
Fig. 2 for Step 22 Check MAP Sensor.
1) Remove MAP sensor from intake manifold
and connect vacuum pump gauge to MAP
sensor. See Fig. 2.
2) Connect scan tool to DLC and turn ignition
switch ON.
3) Check intake manifold absolute pressure
displayed on scan tool for specified valve.
See Table 1.
Is check result satisfactory?Check air intake system
for air being drawn in and
engine compression.
If OK, then substitute a
known-good ECM and
recheck.Replace MAP sensor. Step Action Yes No
Applying Vacuum Displayed Value on Scan Tool
0 Barometric pressure
(Approx. 100 kPa, 760 mmHg)
27 kPa
200 mmHgBarometric pressure – 27 kPa
(Approx. 73 kPa, 560 mmHg)
67 kPa
500 mmHgBarometric pressure – 67 kPa
(Approx. 33 kPa, 260 mmHg)

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-123
Fig. 1 for Step 105 Check A/C (input) signal circuit referring to Step
1 of Table B-5 A/C Signal Circuit Check, if
equipped. (A/C signal can be also checked by
using SUZUKI scan tool.)
Is it in good condition?Go to Step 6. Repair or replace A/C sig-
nal circuit or A/C system.
6 Check IAC system referring to Step 2 of DTC
P0505 Diag. Flow Table.
Is check result satisfactory?Go to Step 7. Go to Step 3 of DTC
P0505 Diag. Flow Table.
7 Was IAC duty less than about 3% (or more than
about 97% for OFF duty meter) in Step 1 of this
table?Check abnormal air inhal-
ing from air intake system,
PCV valve and EVAP
canister purge control
system.Check TP sensor (closed
throttle position) and ECT
sensor for performance.
If sensors are OK, substi-
tute a known-good ECM.
8 Is SUZUKI scan Tool available? Go to Step 9. Go to Step 10.
9 Check PNP signal (“D” range signal).
1) Connect SUZUKI scan tool to DLC with igni-
tion switch OFF.
2) Turn ignition switch ON and check PNP sig-
nal (“P/N” and “D” range) on display when
shifting selector lever to each range. See
Table 1.
Is check result satisfactory?Go to Step 11. Repair or replace.
10 Check PNP signal (“D” range signal).
1) Turn ignition switch ON.
2) Check voltage at terminal C41-14 (Case of
TYPE A. See NOTE) or G02-6 (Case of
TYOE B. See NOTE) of ECM connector
connected. See Fig. 1 and Table 1.
Is check result satisfactory?Go to Step 11. Repair or replace.
11 Check IAC system referring to Step 2 of DTC
P0505 Diag. Flow Table.
Is check result satisfactory?Go to Step 10. Go to Step 3 of DTC
P0505 Diag. Flow Table.
12 Was IAC duty more than about 30% (or less
than 70% for OFF duty meter) in Step 1 of this
table?Check parts or system
which can cause engine
low idle.
Accessory engine load
Clog of air passage
Etc.Substitute a known-good
ECM and recheck. Step Action Yes No
[A] : Case of TYPE A is shown (See NOTE)
[B] : Case of TYPE B is shown (See NOTE)

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-125
INSPECTION
Fig. 1 for Step 1Step Action Yes No
1 Check evaporator temp. sensor resistance.
1) Disconnect ECM connectors with ignition
switch at OFF position.
2) Check resistance between G02-14 terminal
and G02-10 terminal (Case of TYPE A. See
NOTE) or between G02-1 terminal and
G02-14 terminal (Case of TYPE B. See
NOTE). See Fig. 1.
Is it within specification?
At 0°C 6.3 – 6.9 k
Ω
At 25°C 1.8 – 2.2 k
ΩGo to Step 2. Faulty A/C evaporator
temp. sensor or its circuit.
2 Check A/C switch signal.
1) Check voltage at C41-16 terminal under
each condition given below.
Ignition switch ON A/C switch OFF
: 10 – 14V
Ignition switch ON A/C switch ON
: 0 – 1V
Is check result satisfactory?Go to Step 3.“YEL/GRN” wire open or
short
Poor C41-16 terminal
connection
If wire and connection are
OK, substitute a known-
good ECM and recheck.
Go to Step 3.
3 1) Check voltage at C41-1 terminal under each
condition given below.
While engine running, A/C switch OFF
: 0 V
While engine running, A/C switch ON
: 10 – 14V
Is check result satisfactory?A/C control system cir-
cuits are in good condi-
tion.“PNK/BLK” wire open or
short
Poor C41-1 terminal con-
nection
If wire and connection are
OK, substitute a known-
good ECM and recheck.
NOTE:
When A/C evaporator thermistor temp. is below 2.5°C (36.5°F), A/C remain OFF (C41-1 terminal volt-
age become 0 – 1 V). This condition is not abnormal.