2000 RENAULT KANGOO Sheet Metal Work Workshop Manual

UPPER REAR STRUCTURE
Upper rear corner stiffener
44
44-31
Moulding ∅ 5 mm
Moulding ∅ 5 mm
CAA11536-2R5
CAW13605-4R1CAA11536-2R2
CAA11536-2R2
J

UPPER REAR STRUCTURE
Upper rear corner stiffener
44
44-32
I = two hexagonal screws ∅ 8 mm.
764J2-16643-1
CAA11536-2R5
CAA11538-1R4A
J

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44Lights mounting side panel rain channel
INTRODUCTION
This part is changed in addition to changing the
rearend panel. It is carried out partially.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on parts to which this is additional, will be
dealt with in their respective sections (refer to
contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
–side panel extension,
–lights mounting with studs and welded nuts,
–bumper counter blade,
–tailgate counter balance reinforcement,
–welded nuts,
–upper hinge reinforcement.
IMPORTANT: the Parts Department part should be cut
out before fitting at the level of the assembled side
panel extender (refer to diagram below). PARTS CONCERNED (thickness in mm):
1 Lights support side panel rain channel 1.5
2 Bolt diameter 8 mm key of 13
3 Steel rivet
16715S
44-33
K

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44
44-34
REMOVAL - REFITTING
1Remove the two bolts
2Bore the rivet
16627R
CAS13033R5
K

TOP OF BODY
Grand volume added roof
45
145 TOP OF BODY
Grand volume added roof
INTRODUCTION
The replacement of this part is a basic operation for a
side impact.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on additional parts will be dealt with in their
respective sections (refer to the contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part provided with luggage grid spacer extractors and
blanking covers.
PARTS CONCERNED (thickness in mm):
1 Added roof 0.7
2 Added side panel 0.8
3 Basic body roof 0.8
4 Roof rear cross member 0.8
5 Luggage grid spacer extractor 15
6 Upper rear corner stiffener 1
45-1
Aa

TOP OF BODY
Grand volume added roof
45
45-2
REMOVAL - REFITTING
Moulding ∅ 5 mm Moulding ∅ 5 mm
Moulding ∅ 5 mm
765A2-16625
16584R
Between sheets (1)
and (2)

16582R
Between sheets (1)
and (3)
Aa

TOP OF BODY
Grand volume added roof
45
45-3
Moulding ∅ 5 mm
Moulding ∅ 5 mm Moulding ∅ 5 mm
765A1-16626
16586R
A
Between sheets (1)
and (2)
B
Between the sheet
(1) and the part (5)
16583R
Between sheets (1)
and (4)
Aa

TOP OF BODY
Grand volume added roof
45
45-4
Apply a coating of glue to the spacer extractor on (1),
tighten it manually until the two sheets are plated, then
finish by tightening with a key - tightening torque
2.37 da N.m.
Apply a coating of glue on (2) before refitting the
added roof. Example of plating method for refitting the added roof.
16829R16633S
Aa