Page 25 of 66
LOWER STRUCTURE
Rear floor extender
41
41-9
H = two hexagonal screws Ø 8 mm
X
Page 26 of 66
LOWER STRUCTURE
Rear floor extender
41
41-10
CAA11536-1R5A
CAA11538-1R5TOE14621-5R7
X
Page 27 of 66
UPPER REAR STRUCTURE
Basic body rear wing panel
44
144UPPER REAR STRUCTURE
Basic body rear wing panel
INTRODUCTION
The basic body sheet wing panel of the Kangoo Grand
Volume may be replaced partially by following the
method given below.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
PARTS CONCERNED (thickness in mm):
1 Basic body wing panel 0.8
44-1
A
Page 28 of 66
UPPER REAR STRUCTURE
Basic body rear wing panel
44
44-2
or
SPECIAL FEATURE
Only operations related to the partial cut are dealt with
in this method. Other operations are described in
Repair Manual 326.
764A1-16607
CAS13033R7
CAS13033R7
A
Page 29 of 66
UPPER REAR STRUCTURE
Rear wing panel fitted
44Rear wing panel fitted
INTRODUCTION
The replacement of this part is a basic operation for a
rear side impact.
It also requires the replacement of the Grand Volume
added roof, which is fitted on top at their common
contact (refer to section 45Aa).
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Information on additional parts will be dealt with in their
respective sections (refer to the contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part 1.
IMPORTANT: in order to aid refitting, the panel
mounting on the body during repair is different from the
original mounting (refer to the method described
below).
PRF4417
44-3
Aa
Page 30 of 66
UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-4
ORIGINAL MOUNTING
MOUNTING FOR REPAIR
Moulding ∅ 7 mm
Moulding ∅ 5 mm
PARTS CONCERNED (thickness in mm):
1 Added rear wing panel 0.8
2 Basic body roof 0.8
3 Basic body rear wing panel 0.8
4 Lights mounting side panel rain channel 1.5
5 Side panel extender 1
6 Upper rear corner stiffener 1
16619S
16619-1S
Aa
Page 31 of 66
UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-5
REMOVAL (ORIGINAL MOUNTING)
16619R1
16584-1R1
16586-1R1
16595R1
Aa
Page 32 of 66
UPPER REAR STRUCTURE
Rear wing panel fitted
44
44-6
AMasking tape width 5 cm
BAdhesive moulding
16589R1
16596R116691R
16593R1
Aa