Charging System
Troubleshooting (cont'd)
Alternator Control System Test (USA): ,96 - 98 modets, ,99 _ 00 Dl6y5 (M/Tl engine
NorE: Before testing. check proper operation of the ELD by confirming with the MrL {see section r 1).
BATTERY
CAUTION: Be 3ure to use a voltmot€.with its plus terminal connected to b.t-tery plus and its minus terminal to the{P connectoi tgmrinal No. 2.c
{WHT/GRNt
Wire side oIfemale terminals
ALTERNATOR.P CONNECTOB
Check for a 3hort in the circuitIALTC linel:1. Reconnect the 4P connectorto the alternator,2. Stan the engine, and turn theheadlights {high beam) ON.3. Measure voltage between the4P connector terminal No. 2and the positive terminal ofthe battery.
ls there 1V or less?
Check for rn opon in tha wire(ALTC linol:1. Turn the headlight and igni-tion switch OFF.2. Disconnect the 32P connectortrom the ECM/PCN4.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and alternator4P connector terminal No. 2.
Bspair open in thg wire lrstweenthe rhern.tor .nd ECM/PCM.
Check for short in the wire (ALTClinel:1. Turn the headlight and ignition switch OFF.2. Disconnect the 32P connectortrom the ECM/PCM.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and bodyground.
Subslitute a known-good ECM/PCM, .nd .och6ck.It p.escribod vohago i! now avail-able, replace the original ECM/PCM.
Ropair 3hort in the wiro betweonthe ahe.nator and ECM/PCM.
ECM/PCM CONNECTOR A I32PI
'Ia18I1011
121314151718t9
7
202'l2221
262730
Wire side offemale terminalsALTC(WHT/GRNI
c{WHT/GRNI
ALTERNATORWire side oIfemale terminals
([l
T
12
1
ECM/PCM CONNECTOB A (32PI
I23478910t1
1213 14151617182021222321
262730
Wire side of I AITCfemate terminats
A
(WHT/GRN|
23-116
-
Alternator Control System Test {USA}: '99 - 0O models, except Dl6Y5 {M/T} engine
NOTE: Before testing, check proper operation ofthe ELD by confirming with the MIL (see section 11)'
BATTERY
CAUTION: Be sura lo use a voltmeter
with its plus te.minal conneqted io bat-
tery plus and it3 minus tgrminal to ths
4P connoctot tomrinal No. 2.
Wire side of
female terminals
c(WHT/GRNI
wire side offemale terminals
ALTERNATOR.P CONNECTOR
ECM/PCM CONNECTOR C 13lPI
ECM/PCM CONNECTOR C (31PI
(cont'd)
23-117
Check lor a sho.t in the circuit
{ALTC line):1, Beconnect the 4P connector
to the alternator.
2. Start the engine, and turn the
headlights (high beam) ON.
3. Measure voltage between the
4P connector terminal No. 2
and the Positive terminal of
the battery.
ls there 1 V or less?
Chcck for rn opon in the wire(ALTC lin6l:1. Turn the headlight and igni-
tion switch OFF
2. Disconnect the 31P connector
trom the ECM/PCM.
3. Check for continuity betlveen
the ECM/PCM 31P connectorterminal No. 2 and alternator
4P connector terminal No. 2
Repair opcn in the wire botweon
the alternstoi.nd ECM/PCM.ls there continuity?
Check tor short in the wire IALTC
line):1. Turn the headlight and igni-
tion switch OFF2. Disconnect the 31P connector
from the ECM/PCM.
3. Check for continuity between
the ECM/PCM 31P connector
terminal No. 2 and body
ground.
Substitute a known'good ECM/
PCM, and recheck.It prscribed voltagg is now avail'
abl€, replace tho original ECM/
PCM.
Raoair short in the wite between
the alle.nator and ECM/PCM,
1235618I10
/11611lo191 zo2122
23252621?82930JI
ALTC Wire side of(WHT/GRN) female terminals
o
Vehicle Speed Sensor (VSSI
Troubleshooting
Before testing, inspect the No. 15 (7.5 A) fuse in the under-dash fuse/relay box.
TEST HARNESSOTLAJ _ PT3O2OAREO TEST HARNESSCLIP
PROTECTIVETAPE
TEST HARNESSOTLA' . PT3O2OA
(To next page)
Test the BLK wire:1. Disconnect the 3P connectorfrom the vehicle speed sensor(vss).
2. Connect the test harness(07LAJ PT30200) only to theengine wire harness,3. Connect the RED test harnessclip to the positive probe of a
4. Check for continuity betweenthe RED test harness clip andbody ground.
Repair opon in the BLK wireb€twe€n the VSS and G101.ls there continuity?
Te3t the BLK/YEL wire:1. Connect the WHT test harnessclip to the positive probe of avoltmeter, and connectthe REDtest harness clip to the negativeprobe.2. Turn the ignition switch ON {ll).
Repair open in iho BLK/YEL wirebetween the VSS and the under-d6sh tuse/relav box.
vss
GRN TEST HARNESS
RED TEST HARNESS
WHT TEST HARNESS CLIP
23-140
J
(From prevaous page)
WHT TEST HARNESSCLIP
TEST HABNESS07LAJ - Plil020aRED TEST HARNESSCLIP
PROTECTIVEAPE
GRN TEST HARNESS CLIP
GAUGE ASSEMBLY 16P CONNECTOR "8"
BLU
23-141
Tost the BLU/WHT wireiConnect lhe GRN test harnessclip to the positive probe of avoltmeter, and connect the RED
test harness clip to the negativeprobe.
Repair open in the BLU/WHT wirob€twoon the VSS and ECM/PCM,TCM (CVT), and cruise control untt.ls there about 5 V or more ?
Test the vss:1. Turn the ignition switch OFF.2. Connect the other test harness connector to the VSS.3. Raise the front ot the vehicle,and support it with safetystands,4. Put the vehicle in neutral with
the ignition switch ON (ll).
5. Slowly rotate one wheel withthe other wheel blocked.
Does voltage pulse from 0 toapprox.5 V or more ?
Speedometer Tosii'1. Disconnect the 16P connector"B" from the gauge assem-blv.2. Touch a probe to the BLUMHTwire, and connect it to bodyground through a voltmeter.
3. Slowly rotate one wheel with
the other wheel blocked.
Repair open in the BLU/WHT wi.ebelween th€ VSS and the 3pe€d-Does the meter indicate puls-
ing voltage?
female terminals
Window Antenna Coil Test
2.
1.
wtNoowANTENNAcotL
Remove the rear shelf (see section 20).
Disconnect the 2P and lP connectors from the win-
dow antenna coil.
1P CONNECTOB
2P
-l
CONNECTOR
3.Check for continuity between terminal A1 and body
ground and between terminals 41 and 81.
lf there is no continuity at either check, replace the
window antenna coil.
lq 81 1l
tf--llLB2lllL-,--rl
23-195
Mast Antenna Replacement
1.
2.
Disconnect the connector between the antenna lead
and sub antenna lead.
Remove the two mounting screws, then remove the
mast antenna.
MAST ANTENNA
MOUNTING SCREWS
Switch Test
lMake sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons ('99 - 00 models).
Disconnect the battery negative cable, then disconnect
the positive cable, and wait at least three minutes.
Disconnect the driver's airbag connector (see sec-
tion 24).
Remove the driver's dashboard lower cover (see
section 20).
Disconnect the cable reel sub-harness 3P connector
from the main wire harness.
2.
3.
4.
5.
1.
MAIN WIREHARNESS3P CONNECTOR
SUB-HABNESS3P CONNECTOR
REEL
6.
Terminalside olmale terminals
Check for continuity between the No. 2 terminal of
the cable reel sub-harness and body ground with
the horn switch pressed.
alf there is continuity, the horn switch is OK.
lf there is no continuity, go to step 6l-
-\
1.
8.
10.
'I 1.
9.
Remove the driver's airbag assembly (see section
24), then disconnect the horn connector from the
steering wheel.
Check for continuity between the No. 2 terminal of
the cable reel sub-harness 3P connector and horn
positive terminal.
lf there is no continuity, replace the cable reel
(see section 24).
lf there is continuity, repair or replace the horn
swtlcn,
lf all tests prove OK, reinstall the driver's airbag
assembly (see section 24), and reconnect the cable
reel sub-harness connector.
Reconnect the driver's airbag connector, and rein-
stall the access panel on the steering wheel.
Reconnect the battery positive cable, then the negative
termtnar.
After installing the airbag assembly, confirm proper
system operation:
12.
Turn the ignition switch ON (ll); the SRS indica-
tor light should come on for about six seconds
and then go off.
Make sure both horn buttons work.
13. Enter the anti-theft code for the radio, then enter the
customer's radio station presets ('99 - 00 models).
HORN CONNECTOR
23-199
Rear Window Defogger
Function Test
CAUTION: Bs careful nol to scralch or damage the defog-
ger wires with the tester probe,
'1. Check for voltage between the positive terminal and
body ground with the ignition switch and defogger
switch ON.
There should be banery voltage.
. lf there is no voltage, check for:- faulty defogger relay.- faulty defogger switch.
an ooen in the BLK,/BLU wire.
. lf there is battery voltage, go to step 2.
POSITIVE TERMINAL
2. Check for continuity between the negative terminal
and body ground.
lf there is no continuity, check for an open in the
defogger ground wire.
Touch the voltmeter positive probe to the halfway
point of each defogger wire, and the negative probe
to the negative terminal.
There should be approximately 6 V with the ignition
switch and the defogger switch ON.
. lf the voltage is as specified. the defogger wire is
oK.
. lf thevoltage is not as specified, repairthe defog-
ger wrre.- lf it is more than 6 V, there is
negative half of the wire.- lf it is less than 6 V, there is
positive half of the wire.
a break in the
a break in the
23-204
OPEN
?
Defogger Wire Repair
NOTE: To make an effective repair, the broken section
must be no longer than one inch.
1, Lightly rub the area around the broken section with
fine steel wool, then clean it with alcohol.
2. Carefully mask above and below the broken portion
of the defogger wire with cellophane tape.
CELLOPHANETAPE
Using a small brush, apply a heavy coat of silver
conductive paint extending about 1/8" on both
sides of the break. Allow 30 minutes to dry.
NOTE: Thoroughly mix the paint before use.
Check for continuity in the repaired wire.
Apply a second coat of paint in the same way. Let it
dry three hours before removing the tape.
Function Test
CAUTION: Be careful not to damage the mirror switch
or the dashboard drivel's lower covel when prying the
swhch out.
Withoui defogger:
1. Pry the switch out of the driver's dashboard lower
cover.
2. Disconnect the 10P connector from the switch.
lOP CONNECTOR
BLU/WHT
YEL/RED
BLK/YELBLK
4
568
YEL/BLK
POWER MIRRORswtTcH
\:/"*jgil*-(
Wire side of female termanals
Mirror Test
Both inoperative:
1. check for voltage between the No. 2 (BLVYEL) ter
minal and body ground with the ignition switch ON
0 r).
There should be batterY voltage
. If there is no voltage, check for:
- blown No. 17 (7 5 A) fuse in the under-dash
tuse/relay box- an open in the BLK'/YEL wire.
o lf there is battery voltage, go to step 2.
2. Check for continuity between the No 4 (BLK) termi-
nal and body ground.
There should be continuity.
. lf there is no continuity, check for:
- an open in the BLK wire.
- poor ground (G551).
Left mirror inoporalive:
connect the No. 2 {BLK/YEL) terminal of the 10P connec-
tor to the No. 3 (YEURED) terminal and the No 5 (or No
6) terminal to body ground with jumper wires The left
mirror should tilt down (or swing left) when the ignition
switch is turned ON (ll)
. lf the mirror does not tilt down (or does not swing left),
remove the left door panel. and check for an open in
the BLU/WHT (or BLU/BLK) wire between the left
power mirror and the switch
- lf the wire is OK. check the left power mirror actua-
tor.
lf the mirror neither tilts down nor swings left. repair
the YEURED wire.
lf the mirror operates properly, check the mirror switch'
Right mirror inoperative:
Connect the No. 2 (BLK /EL) terminal of the 10P connector
to the No. 3 (YEURED) terminal and the No. 9 (or No 8)
terminal to body ground with jumper wires The right mir-
ror should tilt down (or swing left) when the ignition
switch is turned ON (ll).
. lf the mirror does not tilt down (or does not swlng
left), remove the right door panel. and check for an
open in the GRN/WHT (or YEUBLK) wire between the
right power mirror and the switch.
- lf the wire is OK, check the right power marror actu-
ator.
. lf the mirror neither tilts down nor swings left. repair
the YEURED wire
. lf the mirror operates properly, check the mirror
switch.
(cont'd)
23-209