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Downloaded from www.Manualslib.com manuals search engine FEATURES OF MULTIPOINT INJECTION SYSTEM
Electrical circuit
(diagr.) Component Supplier Reference Observations
35Engine management ECU
with «FRIC»
26Camshaft position sensor
10Knock sensor
9Engine coolant temperature
sensor
1Accelerator pedal position sensor
24Engine speed sensor
28Power steering pressure sensor
25Inlet camshaft dephaser electrovalve.112 way connector.
3 way grey connector, fixed on the cylinder head.
2 way black connector, fixed on the front part of the engine
block.
ESSENTIAL:Respect the tightening torque 2,5±0,5 m.daN.
2 way green connector, fixed on the coolant outlet housing.
4 way black connector, fixed on the pedal carriage.
2 way black connector, fixed on the clutch casing.
2 way blue connector, fixed on the power steering high pressure
pump outlet tube, tighten to 2 ± 0,2 m.daN.
2 way green connector, fixed on the upper part of the cylinder
head. SIEMENS
ELECTRIFIL
SIEMENS
ELECTRIFIL
BITRON
UNISIASIRIUS 81
F207 326
145
INJECTION
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INJECTION
FEATURES OF BOSCH ME 7.4.6 MULTIPOINT INJECTION SYSTEM
Electrical circuit
(diagr.) Component Supplier Reference Observations
30Ignition injection ECU
29Multifunction double relay
(incorporated in the engine fusebox)
24Power steering pressure sensor
27Inlet air thermal sensor
13Camshaft position sensor
23Knock sensor
22Engine coolant thermal sensor
12Engine speed sensor128 way connector, flash eprom type sequential injection
(reprogrammable eprom). Installed in the ECU compartment.
Main relay 1, 16 way grey connector.
Main relay 2, 16 way green connector
Power relay 3, 16 way black connector
Installed in the ECU compartment.
2 way blue connector, switch opens at 20 Bars, for ECU
information (steering wheel on full lock). Ring seal marked
violet, fixed on the power steering 4 way hydraulic union,
beneath the vehicle.
2 way grey connector, fixed on the air filter inlet duct.
3 way grey connector, fixed on the inlet camshaft bearing
cap cover.
3 way green connector, fixed on the central part of the engine
block V.
ESSENTIAL : respect the tightening torque 2 ± 0,2 m.daN.
2 way green connector, fixed on the coolant outlet housing.
Tighten to 2 ± 0.2 m.daN
2 way black connector, fixed on the gearbox clutch casing. BOSCH
SIEMENS
BITRON
JAEGER
ELECTRIFIL
BOSCH
DAV
ELECTRIFIL
ELECTRIFILME 7.4.6
0261206418
S210500000
402 084 01
14 43 25
026123125
402 243 03
14 43 32
14 43 28
Page 154 of 259
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INJECTION
FEATURES OF BOSCH ME 7.4.6 MULTIPOINT INJECTION SYSTEM
Ignition circuit
(diagr.) Component Supplier Reference Observations
32Sparking plug
17Pencil type ignition
coils
20Upstream oxygen sensors
21Downstream oxygen sensorsElectrode gap = 1 mm.
Tightening torque 2.5 ± 0.1 m.daN.
4 way black connector
Static type ignition.
4 way green connector.
Front fixing :
On the exhaust manifold.
Rear fixing :
On the front precatalyser.
4 way blue connector.
Fixed on the precatalyser.
Tightening torque 5 ± 0,1 m.daN. BOSCHFGR8MQPE
BAC 1
2526140
258040232 SAGEM
BOSCHExhaust system
Page 172 of 259
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IGNITION
1.8i 16v6FZ FR8ME RFN52HZ
2.0i 16vRFN FR8ME RFN52HZ 1 mm 2.5 m.daN
2.0i HPiRLZ ZR8TPP15
SPARKING PLUGS
Vehicles - Models
BOSCH
Engine typeCHAMPION
EYQUEMElectrode
gapTightening
torque
C5
Page 176 of 259
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CLUTCH
GEARBOX
DRIVESHAFTS
GEARBOX AND TYRE SPECIFICATIONS
Engine type
Tyres-Rolling circumference
Speedometer ratio Gearbox type
Gearbox ident. plate
Reduction box torque
Engine type
Tyres-Rolling circumference
Speedometer ratio Gearbox type
Gearbox ident. plate
Reduction box torque
Petrol
Petrol
18i 16V 2.0i 16V 2.0 HPi
Automatic Automatic
6FZ RFN RLZ
195/65 R15 – 1.93 m 195/65 R15 – 1.93 m
BE4/5 AL4 BE4/5 AL4 BE4/5
20 DL 29 20 TP 44 20 DL 30 20 TP 42 20 DL 31
19x79 21x73 19x79 23x73 19x77
22x18 52x67 22x18 52x67 None
3.0i V6
Automatic
XFX
215/55 R16 – 1.96 m.
ML/5 4 HP 20
20 LE 95 20 HZ 13
16x65 20x69
None 59x68
Page 177 of 259
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CLUTCH
GEARBOX
DRIVESHAFTS
GEARBOX AND TYRE SPECIFICATIONS
Engine type
Tyres-Rolling circumference
Speedometer ratio Gearbox type
Gearbox ident. plate
Reduction box torque
Diesel
2.0 HDi 2.2 HDi
Automatic Automatic
RHY RHZ 4HX
195/65 R15 – 1.93 m 215/65 R16 – 1.96 m.
BE4/5 ML/5 AL4 ML/5 4 HP 20
20 DL 32 20 LE 94 20 TP 43 20 LE 96 20 HZ 20
19x75 16x65 25x68 17x67 23x66
None None 52x67 None 59x68
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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Identification (continued)
(1)Primary shaft.
(2)Clutch bearing guide.
(3) Gearbox casing.
(4)Clutch housing.
(5) Reverse idle.
(6)Drive gear (3rd gear).
(7)3rd /4th gear synchroniser
(8)Drive gear (4th gear).
(9) Drive gear (5th gear).
(10) 5th gear synchroniser.
(11) Driven gear (5th gear).
(12)Driven gear (3rd / 4th gear )
(13) Driven gear (2nd gear).
(14)1st / 2nd gear synchroniser
(15) Driven gear (1st gear).
(16)Secondary shaft.
(17) Differential gear.
(18)Satellite gears.
(19)Planet gears.
(20) Differential housing.(21)Speedometer drive.
(22)Extension.
«c» Adjusting shims :0,7 to 2,4 mm.
(From 0,10 to 0,10 mm)
«d» Adjusting shims:1,4 à 1,6 mm.
(From 0,10 to 0,10 mm)
Tightening torques m.daN.
(23)Clutch bearing guide1.25
(24)Clutch housing1.3
(25) Secondary shaft nut7.25
(26)Yoke retaining screw6.5
(27)Reverse gear screw 1.5
(28) Reverse gear switch6.5
Reverse gear switch2.5
B2CP3BQP
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BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Identification (continued)
CLUTCH
GEARBOX
DRIVESHAFTS
B2CP3BRD
Tightening torques m.daN.
(29)Differential housing5
(30) Breather pipe1.7
(31)Rear housing cover screws1.25
(32) Top-up plug 2.2
(33) Differential housing screws1.25
(34) Drain plug screw 3.5