Page 87 of 259
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84
Setting the valve timing (continued).
Tighten :
- The screw of the roller (19)to 2.5 ± 0.2 m.daN.
- The screws (21)to 2. ± 0.2 m.daN.
- Remove the tool [1].
- Refit the tool [1].
- Tension value should be :
54 ± 3 SEEM units.
IMPERATIVE : If value is incorrect, restart the operation
- Remove tools [1], [3] and [5].
- Rotate the crankshaft 2 times(normal direction of rotation).
- Fit the tool [3].
WARNING : Should it be impossible to peg the camshaft, check
that the offset between the camshaft pinion hole and the pegging
hole is not more than 1 mm.
In the case of an incorrect value, recommence the operation.
- Remove the tool [3].
- Complete the refitting of components.
CHECKING AND SETTING THE VALVE TIMING
Engines : RHY - RHZ
B1EP156D
Page 100 of 259
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97
EXHAUST SPECIFICATIONS
Engine : RLZ
Tightening torques (m.daN).
(2) Collars2.5 ± 0.3
Repair
Respect the precautions to be taken when
operating on a vehicle.
The flexible pipe must not come into contact
with corrosive products.
Do not distort the flexible pipe by more than20°
angular (X), 20mmaxial, 25 mmshear(Y)
(flexible pipe not fitted).
Do not distort the flexible pipe by more than3°
angular (X), 0 mmaxial, 3 mmshear
(Y) (flexible pipe in place).
WARNING : Non-respect for these precautions
will result in a reduction in the lifetime of the
flexible pipe. It is thus essential to disconnect or
remove the exhaust line in any operation
necessitating the lifting of the power unit.
Engine Front flexible pipe (1) Catalytic converter (3) Rear silencer (4)
RLZ PSA K185 PSA 4157
B1JP02HDB1JP02JC
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98
EXHAUST SPECIFICATIONS
Engine : XFX
Tightening torques (m.daN)
(10)Collars 2.5 ± 0.3
Repair
Respect the precautions to be taken when operating on
a vehicle.
The flexible pipe must not come into contact with corrosive
products.
Do not distort the flexible pipe by more than20°angular
(X),20mmaxial, 25 mmshear (Y)(flexible pipe not
fitted).
Do not distort the flexible pipe by more than 3°angular
(X), 0 mmaxial, 3 mmshear(Y)(flexible pipe in place).
WARNING : Non-respect for these precautions will result
in a reduction in the lifetime of the flexible pipe. It is thus
essential to disconnect or remove the exhaust line in any
operation necessitating the lifting of the power unit..
Oxygen sensor
EngineUpstream
Downstr. Downstr. Upstream Pre-catalyser Pre-catalyser Flexible Catal. conv. Rear
Rear (1) Rear (2) Front (3) Front (4) Rear (5) Front (6) Pipe (7) (8) Silencer (9)
XFXA 258 040 232 TR PSA K 160 TR PSA K 159 TRPSAK 175 PSA 4143
Tightening5 ± 1 m.daN 3.3±0.5 m.daN 3.3±0.5mdaN
B1JP02MDB1JP02JC
Page 102 of 259
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99
EXHAUST SPECIFICATIONS
Engines : RHY- RHZ
Tightening torques (m.daN)
(2) Collars2.5 ± 0.3
Repair
Respect the precautions to be taken when operating
on a vehicle.
The flexible pipe must not come into contact with
corrosive products.
Do not distort the flexible pipe by more than20°
angular (X), 20mmaxial, 25 mmshear (Y)
(flexible pipe not fitted).
Do not distort the flexible pipe by more than 3°
angular(X), 0 mmaxial, 3 mmshear
(Y)(flexible pipe in place).
WARNING :Non-respect for these precautions will
result in a reduction in the lifetime of the flexible
pipe. It is thus essential to disconnect or remove
the exhaust line in any operation necessitating the
lifting of the power unit.
Engines Front pipe (1) Catalytic converter (3) Rear silencer (4)
RHY - RHZ Flexible PSA K 185 PSA 4157
B1JP02HDB1JP02JC
Page 103 of 259
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100
EXHAUST SPECIFICATIONS
Engine : 4HX
Tightening torques (m.daN)
(2) Collars 2.5 ± 0.3
Repair
Respect the precautions to be taken when
operating on a vehicle.
The flexible pipe must not come into contact
with corrosive products.
Do not distort the flexible pipe by more than20°
angular (X), 20mm axial, 25 mmshear (Y)
(flexible pipe not fitted).
Do not distort the flexible pipe by more than 3°
angular (X),0 mmaxial, 3 mmshear
(Y)(flexible pipe in place).
WARNING :Non-respect for these precautions
will result in a reduction in the lifetime of the
flexible pipe. It is thus essential to disconnect or
remove the exhaust line in any operation neces-
sitating the lifting of the power unit.
Engine Front pipe (1) Pre-catalyser (3) Particle filter (4) Rear silencer (5)
4HX Flexible PSA K 186 PSA F 002 PSA 4158
Page 104 of 259
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101
6FZ RFN RLZ RHY RHZ
8.8 - 9.3 (*) 8.8
21dm
2
1.4 bar
89°C 83°C
1x250W (1-speed) 1x350 W (2-speed)
91°C 97°C
105°C
11 8 ° C
6 mn (Max.)
(*) = With automatic gearbox
COOLING SYSTEM SPECIFICATIONS
Engines : 6FZ – RFN - RLZ - RHY - RHZVehicle without air conditioning
Engine plate
Capacity
Radiator surface
Pressurisation
Opening of thermostatic
regulator
Cooling fan
1st speed
2nd speed
Warning
Post-cooling1.8i 16V
2.0i 16V
3.0i 16V 2.0 HDi
Page 105 of 259
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8.8 - 9.3 (*) 8.8 14 10.7 (*)
27 dm
221 dm2
1.4 bar
89°C 78°C 89°C
1x500 W 3-speed
1 = 97°C 10 Bars
2 = 101°C 17 Bars
3 = 105°C 22 Bars
11 5 ° C 11 2 ° C 11 5 ° C
11 8 ° C
6 minutes (Max.)
ENGINE
102
COOLING SYSTEM SPECIFICATIONS
Engines : 6FZ - RFN - RLZ - XFX - RHY - RHZ - 4HXVehicle with air conditioning
Engine plate
Capacity
Radiator surface
Pressurisation
Opening of thermostatic
regulator
Cooling fan
1st speed
2nd speed
3rd speed
Aircon cut-out
Warning
Post-cooling1.8i 16V
2.0i 16V 2.0 HPi
3.0i 16V 2.0 HDi 2.2 HDi
(*) = With automatic gearbox
Page 124 of 259
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INJECTION
PROHIBITED OPERATIONS: HDi DIRECT INJECTION SYSTEM
Engines : RHY - RHZ - 4HX
Diesel injectors.
WARNING: Diesel and ultrasonic cleaners are prohibited.
Do not separate the following components from the diesel injector carrier (2):
- Diesel injector(e) (no replacement parts).
- Electromagnetic element(c)(no replacement parts).
Do not alter the position of the nut(d)(malfunction).
Do not separate the connector(f)from a diesel injector.
It is forbidden to clean the carbon deposits from the diesel injector nozzle.
B1HP19NC