AUTOMATIC TRANSAXLEDESCRIPTION ±
AX±1
DESCRIPTION
GENERAL SPECIFICATIONS
Type of TransaxleA541E
Type of Engine1MZ±FE
Torque Converter Clutch Stall Torque Ratio1.8 : 1
Torque Converter Clutch Lock±up MechanismEquipped
Gear Ratio 1st Gear
2nd Gear
3rd Gear
O/D Gear
Reverse Gear2.810
1.549
1.000
0.735
2.296
Transaxle Number of Discs and Plates
O/D Direct Clutch (C
0)
Forward Clutch (C
1)
Direct Clutch (C
2)
2nd Brake (B
2)
First and Reverse Brake (B
3)
O/D Brake (B
0)
2 / 2
5 / 5
3 / 3
3 / 3
6 / 6
3 / 3
B1 Band Width mm (in.)25 (0.98)
ATF TypeATF D±@@@@@: [g 2] or DEXRON®@@@@@: [g
3](DEXRON®@@@@@: [g 2])
Capacity liter (US qts, Imp.qts) A/T
D/F6.75(7.1, 5.9)
0.85 (0.9, 0.7)
AX0CH±05
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±5
2225 Author: Date:
Dome light does not light up.
1. Bulb
2. Dome Light
3. Wire Harness±
BE±32
±
Map Light does not light up.
1. Bulb
2. Map Light
3. Wire Harness±
BE±32
±
Luggage compartment light does not light up.
1. Bulb
2. Luggage compartment door courtesy switch
3. Wire Harness±
BE±32
±
BACK±UP LIGHT SYSTEM
SymptomSuspect AreaSee page
Back±Up Light does not light up.
1. GAUGE Fuse (I/P J/B No.1)
2. Ignition Switch
3. Wire Harness
4. Bulb±
BE±14
±
±
Back±Up Light remains always ON.
1. Back±Up Light Switch (M/T)
2. Park/Neutral Position Switch (A/T) (A140E)
(A541E)
3. Wire HarnessBE±35
DI±424
DI±479
±
Only one light does not light up.1. Bulb
2. Wire Harness±
±
STOP LIGHT SYSTEM
SymptomSuspect AreaSee page
Stop light does not light up.
1. STOP Fuse (I/P J/B No.1)
2. Stop Light Switch
3. Wire Harness±
BE±37
±
Only one light always lights up.1. Wire Harness±
Only one light does not light.1. Bulb
2. Wire Harness±
±
WIPER AND WASHER SYSTEM
*
1: Inspect wiper arm and blade set position
SymptomSuspect AreaSee page
Wiper and washers do not operate.
1. WIPER Fuse (I/P J/B No.1)
2. Wiper Switch
3. Wiper Motor
4. Wire Harness±
BE±40
BE±40
±
Wipers do not operate in LO or HI.
1. Wiper Switch
2. Wiper Motor
3. Wire HarnessBE±40
BE±40
±
Wipers do not operate in INT.
1. Wiper Switch
2. Wiper Motor
3. Wire HarnessBE±40
BE±40
±
Washer motor does not operate.
1. Washer Switch
2. Washer Motor
3. Wire HarnessBE±40
BE±40
±
Wipers do not operate when washer switch in ON.1. Washer Motor
2. Wire HarnessBE±40
±
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±7
2227 Author: Date:
Seat Belt warning light does not light up.
1. Bulb
2. Seat Belt Buckle Switch
3. Integration Relay (I/P J/B No.1)
4. Wire Harness±
BE±47
BE±47
±
Discharge warning light does not light up.
1. IGN Fuse (I/P J/B No.1)
2. Bulb
3. Wire Harness
4. Generator (5S±FE)
(1MZ±FE)±
±
±
CH±1
CH±1
Light Failure warning light does not light up.
1. Bulb
2. Light Failure Sensor
3. Bulb Check Relay
4. Wire Harness
5. Taillight system±
BE±37
BE±47
±
BE±24
Brake warning light does not light up.
1. Bulb
2. Parking Brake Switch
3. Brake Fluid Level Warning Switch
4. Bulb Check Relay
5. Meter Circuit Plate
6. Wire Harness±
BE±47
BE±47
BE±47
BE±46
±
SRS Warning light does not light up.
1. ECU±B Fuse (E/G Room J/B No.2)
2. Bulb
3. Airbag Sensor Assembly
4. Meter Circuit Plate
5. Wire Harness±
±
DI±626
BE±46
±
Open Door warning light does not light up.
1. DOME Fuse (E/G Room J/B No.2)
2. Bulb
3. Door Courtesy Switch
4. Meter Circuit Plate
5. Wire Harness±
±
BE±32
BE±46
±
Washer Level warning light does not light up.
1. Bulb
2. Washer Fluid Level Warning Switch
3. Meter Circuit Plate
4. Wire Harness±
BE±47
BE±46
±
COMBINATION METER
INDICATOR LIGHTS:
SymptomSuspect AreaSee page
O/D OFF indicator light does not light up.
1. Bulb
2. O/D OFF Switch (A140E)
(A541E)
3. Meter Circuit Plate
4. Wire Harness±
DI±431
DI±487
BE±46
±
Cruise Control indicator light does not light up.
1. Bulb
2. Cruise Control ECU
3. Meter Circuit Plate
4. Wire Harness±
IN±31
BE±46
±
High beam indicator light does not light up.
1. Bulb
2. Meter Circuit Plate
3. Wire Harness
4. Headlight System±
BE±46
±
BE±22
Turn indicator light does not light up.
1. Bulb
2. Meter Circuit Plate
3. Wire Harness
4. Turn Signal and Hazard Warning System±
BE±46
±
BE±29
BE±8
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
2228 Author: Date:
Shift indicator lights do not light up.
1. Bulb
2. Meter Circuit Plate
3. Park/Neutral Position Switch (A140E)
(A541E)
4. Wire Harness±
BE±46
DI±424
DI±479
±
Only one shift indicator does not light up.1. Bulb
2. Meter Circuit Plate±
BE±46
Malfunction indicator light does not light up.
1. Bulb
2. ECM
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
SLIP indicator light does not light up.
1. Bulb
2. Traction ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
TRAC OFF indicator light does not light up.
1. Bulb
2. Traction ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
Security indicator light does not light up.
1. Bulb
2. Security ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
Indicator lights do not light up. (Except Turn, Hi±beam and
security)1. GAUGE Fuse (I/P J/B No.1)
2. Wire Harness±
±
DEFOGGER SYSTEM
SymptomSuspect AreaSee page
All defogger systems do not operate.
1. DEFOG M±Fuse (I/P J/B No.1)
2. HTR Fuse (I/P J/B No.1)
3. Defogger Relay (I/P J/B No.1)
4. Defogger Switch
5. Wire Harness±
±
BE±56
BE±56
±
Rear window defogger does not operate.
1. Defogger Wire
2. Choke Coil
3. Wire HarnessBE±56
±
±
Mirror defogger does not operate.
1. MIR/HTR Fuse (I/P J/B No.1)
2. Mirror Defogger
3. Wire Harness±
BE±56
±
POWER WINDOW CONTROL SYSTEM
SymptomSuspect AreaSee page
Power window does not operate (ALL).
(Power Door Lock does not operate)1. POWER M±Fuse (I/P J/B No.1)
2. Power Main Relay (I/P J/B No.1)
3. Wire Harness±
BE±60
±
Power window does not operate (ALL).
(Power Door Lock is normal)1. Ignition Switch
2. Power Window Master Switch
3. Wire HarnessBE±14
BE±60
±
ºOne Touch Power Window Systemº does not operate.1. Power Window Master SwitchBE±60
Only one window glass does not move.
1. Power Window Master Switch
2. Power Window Switch
3. Power Window Motor
4. Wire HarnessBE±60
BE±60
BE±60
±
ºWindow Lock Systemº does not operate.1. Power Window Master SwitchBE±60
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±5
2225 Author: Date:
Dome light does not light up.
1. Bulb
2. Dome Light
3. Wire Harness±
BE±32
±
Map Light does not light up.
1. Bulb
2. Map Light
3. Wire Harness±
BE±32
±
Luggage compartment light does not light up.
1. Bulb
2. Luggage compartment door courtesy switch
3. Wire Harness±
BE±32
±
BACK±UP LIGHT SYSTEM
SymptomSuspect AreaSee page
Back±Up Light does not light up.
1. GAUGE Fuse (I/P J/B No.1)
2. Ignition Switch
3. Wire Harness
4. Bulb±
BE±14
±
±
Back±Up Light remains always ON.
1. Back±Up Light Switch (M/T)
2. Park/Neutral Position Switch (A/T) (A140E)
(A541E)
3. Wire HarnessBE±35
DI±424
DI±479
±
Only one light does not light up.1. Bulb
2. Wire Harness±
±
STOP LIGHT SYSTEM
SymptomSuspect AreaSee page
Stop light does not light up.
1. STOP Fuse (I/P J/B No.1)
2. Stop Light Switch
3. Wire Harness±
BE±37
±
Only one light always lights up.1. Wire Harness±
Only one light does not light.1. Bulb
2. Wire Harness±
±
WIPER AND WASHER SYSTEM
*
1: Inspect wiper arm and blade set position
SymptomSuspect AreaSee page
Wiper and washers do not operate.
1. WIPER Fuse (I/P J/B No.1)
2. Wiper Switch
3. Wiper Motor
4. Wire Harness±
BE±40
BE±40
±
Wipers do not operate in LO or HI.
1. Wiper Switch
2. Wiper Motor
3. Wire HarnessBE±40
BE±40
±
Wipers do not operate in INT.
1. Wiper Switch
2. Wiper Motor
3. Wire HarnessBE±40
BE±40
±
Washer motor does not operate.
1. Washer Switch
2. Washer Motor
3. Wire HarnessBE±40
BE±40
±
Wipers do not operate when washer switch in ON.1. Washer Motor
2. Wire HarnessBE±40
±
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±7
2227 Author: Date:
Seat Belt warning light does not light up.
1. Bulb
2. Seat Belt Buckle Switch
3. Integration Relay (I/P J/B No.1)
4. Wire Harness±
BE±47
BE±47
±
Discharge warning light does not light up.
1. IGN Fuse (I/P J/B No.1)
2. Bulb
3. Wire Harness
4. Generator (5S±FE)
(1MZ±FE)±
±
±
CH±1
CH±1
Light Failure warning light does not light up.
1. Bulb
2. Light Failure Sensor
3. Bulb Check Relay
4. Wire Harness
5. Taillight system±
BE±37
BE±47
±
BE±24
Brake warning light does not light up.
1. Bulb
2. Parking Brake Switch
3. Brake Fluid Level Warning Switch
4. Bulb Check Relay
5. Meter Circuit Plate
6. Wire Harness±
BE±47
BE±47
BE±47
BE±46
±
SRS Warning light does not light up.
1. ECU±B Fuse (E/G Room J/B No.2)
2. Bulb
3. Airbag Sensor Assembly
4. Meter Circuit Plate
5. Wire Harness±
±
DI±626
BE±46
±
Open Door warning light does not light up.
1. DOME Fuse (E/G Room J/B No.2)
2. Bulb
3. Door Courtesy Switch
4. Meter Circuit Plate
5. Wire Harness±
±
BE±32
BE±46
±
Washer Level warning light does not light up.
1. Bulb
2. Washer Fluid Level Warning Switch
3. Meter Circuit Plate
4. Wire Harness±
BE±47
BE±46
±
COMBINATION METER
INDICATOR LIGHTS:
SymptomSuspect AreaSee page
O/D OFF indicator light does not light up.
1. Bulb
2. O/D OFF Switch (A140E)
(A541E)
3. Meter Circuit Plate
4. Wire Harness±
DI±431
DI±487
BE±46
±
Cruise Control indicator light does not light up.
1. Bulb
2. Cruise Control ECU
3. Meter Circuit Plate
4. Wire Harness±
IN±31
BE±46
±
High beam indicator light does not light up.
1. Bulb
2. Meter Circuit Plate
3. Wire Harness
4. Headlight System±
BE±46
±
BE±22
Turn indicator light does not light up.
1. Bulb
2. Meter Circuit Plate
3. Wire Harness
4. Turn Signal and Hazard Warning System±
BE±46
±
BE±29
BE±8
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
2228 Author: Date:
Shift indicator lights do not light up.
1. Bulb
2. Meter Circuit Plate
3. Park/Neutral Position Switch (A140E)
(A541E)
4. Wire Harness±
BE±46
DI±424
DI±479
±
Only one shift indicator does not light up.1. Bulb
2. Meter Circuit Plate±
BE±46
Malfunction indicator light does not light up.
1. Bulb
2. ECM
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
SLIP indicator light does not light up.
1. Bulb
2. Traction ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
TRAC OFF indicator light does not light up.
1. Bulb
2. Traction ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
Security indicator light does not light up.
1. Bulb
2. Security ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
Indicator lights do not light up. (Except Turn, Hi±beam and
security)1. GAUGE Fuse (I/P J/B No.1)
2. Wire Harness±
±
DEFOGGER SYSTEM
SymptomSuspect AreaSee page
All defogger systems do not operate.
1. DEFOG M±Fuse (I/P J/B No.1)
2. HTR Fuse (I/P J/B No.1)
3. Defogger Relay (I/P J/B No.1)
4. Defogger Switch
5. Wire Harness±
±
BE±56
BE±56
±
Rear window defogger does not operate.
1. Defogger Wire
2. Choke Coil
3. Wire HarnessBE±56
±
±
Mirror defogger does not operate.
1. MIR/HTR Fuse (I/P J/B No.1)
2. Mirror Defogger
3. Wire Harness±
BE±56
±
POWER WINDOW CONTROL SYSTEM
SymptomSuspect AreaSee page
Power window does not operate (ALL).
(Power Door Lock does not operate)1. POWER M±Fuse (I/P J/B No.1)
2. Power Main Relay (I/P J/B No.1)
3. Wire Harness±
BE±60
±
Power window does not operate (ALL).
(Power Door Lock is normal)1. Ignition Switch
2. Power Window Master Switch
3. Wire HarnessBE±14
BE±60
±
ºOne Touch Power Window Systemº does not operate.1. Power Window Master SwitchBE±60
Only one window glass does not move.
1. Power Window Master Switch
2. Power Window Switch
3. Power Window Motor
4. Wire HarnessBE±60
BE±60
BE±60
±
ºWindow Lock Systemº does not operate.1. Power Window Master SwitchBE±60
DI02C±02
Vehicle Brought to Workshop
Customer Problem Analysis
Check DTC and Freezes Frame Data (Pre±check)
Record or Print DTC and Freezed Frame Data P.
DI±438
Clear DTC and Freezed Frame Data P. DI±449
Visual Inspection
Setting the Check Mode Diagnosis P.
DI±438
1
Items insideare titles of pages in this manual, with the
page number indicated in the bottom portion. See the indicated
pages for detailed explanations.
Connect an OBD II scan tool or TOYOTA hand±held tester to DLC3.
If the display shows ºUNABLE TO CONNECT TO VEHICLEº when you have connected the
scan tool / TOYOTA hand±held tester, inspect DLC3 P.
DI±438
2
3
4
5
6
symptom does not occur
Problem Symptom Confirmation8
7Symptom Simulation
P.
IN±21symptom occur
DTC CheckP. DI±438OK Code11Preliminary Check
P.
DI±438
DTC Chart
P. DI±449Mechanical System Test
P.
DI±438
Manual Shifting Test
P.
DI±438 OK
OK
Chapter 1
(Electronic)Chapter 2
(On±Vehicle)
P.
DI±453 OK
Chapter 3
(Off±Vehicle)OK Matrix Chart of Problem Symptoms ± P. DI±453
Circuit
InspectionMain Throttle Signal Check
Stop Light Signal Check
NG
Parts Inspection
NG
NGNG
Identification of ProblemRepairConfirmation TestEnd
NG
NG
12NG
13
14 15
16 17 9
10
P. DI±453P. DI±453
P. DI±484 to DI±487 P. DI±437 DI±436
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
671 Author: Date:
AUTOMATIC TRANSAXLE (A541E)
HOW TO PROCEED WITH TROUBLESHOOTING