1999 TOYOTA AVENSIS service

IN–36
– INTRODUCTIONTERMS
PKB
Parking Brake
PPSProgressive Power Steering
PSPower Steering
PTOPower Take–Off
RAMRandom Access Memory
R/BRelay Block
RBSRecirculating Ball Type Steering
R/FReinforcement
RFSRigid Front Suspension
RHRight–Hand
RHDRight–Hand Drive
RLYRelay
ROMRead Only Memory
RrRear
RRRear–Engine Rear–Wheel Drive
RRSRigid Rear Suspension
RWDRear–Wheel Drive
SDNSedan
SENSensor
SICSStarting Injection Control System
SPECSpecification
SRSSupplemental Restraint System
SSMSpecial Service Materials
SSTSpecial Service Tools
STDStandard
SWSwitch
SYSSystem
T/ATransaxle
TACHTachometer
TDCTop Dead Center
TEMP.Temperature
TEMSTOYOTA Electronic Modulated Suspension
TFTToyota Free–Tronic
T/MTransmission
TMCTOYOTA Motor Corporation
TRCTraction Control System
U/DUnderdrive
VENTVentilator
VINVehicle Identification Number
VSCVehicle Skid Control Vehicle Stability Control
VSVVacuum Switching Valve
w/With
WGNWagon
W/HWire Harness
w/oWithout
1stFirst

PP27T–01
– PREPARATIONMANUAL TRANSAXLE (E251)
PP–1
MANUAL TRANSAXLE (E251)
SST (Special Service Tools)
09223–15020Oil Seal & Bearing ReplacerDifferential case oil seal
09308–00010Oil Seal PullerOutput shaft front bearing outer
race
09316–20011Transfer Bearing ReplacerDifferential case tapered roller
bearing
09316–60011Transmission & Transfer Bearing
Replacer
(09316–00011)Replacer Pipe
(09316–00021)Replacer ”A”
(09316–00041)Replacer ”C”1st gear
No.1 hub sleeve
Differential case tapered roller
bearing outer race
(09316–00071)Replacer ”F”Output shaft front bearing
09506–30012Differential Drive Pinion Rear
Bearing Cone ReplacerOutput shaft rear bearing
09506–35010Differential Drive Pinion Rear
Bearing ReplacerNo.2 hub sleeve
3rd gear
Input shaft rear bearing
1st gear bearing inner race
09608–00081Differential Side Bearing Cone
ReplacerInput shaft oil seal
09612–65014Steering Worm Bearing PullerInput shaft bearing
Differential case tapered roller
bearing outer race

PP27U–01
PP–6
– PREPARATIONSUSPENSION AND AXLE
SUSPENSION AND AXLE
SST (Special Service Tools)
09240–00020Wire Gauge Set
09316–60011Transmission & Transfer Bearing
Replacer
(09316–00041)Replacer ”C”
09520–01010Drive Shaft Remover Attachment
09520–24010Differential Side Gear Shaft
Puller
(09520–32040)Shocker Set
09521–24010Drive Shaft Boot Clamping Tool
09608–16042Front Hub Bearing Adjusting Tool
(09608–02021)Bolt & Nut
(09608–02041)Retainer
09710–30021Suspension Bushing Tool Set
(09710–03121)Bushing Remover Base

PP27X–01
PP–12
– PREPARATIONSTEERING
STEERING
SST (Special Service Tools)
09640–10010Power Steering Pressure Gauge
SetPower steering fluid
(09641–01010)Gauge Assy
(09641–01030)Attachment B
(09641–01060)Attachment E
09950–60010Replacer SetPS vane pump
(2C–T, 2C–TE and 1CD–FTV
engines)
(09951–00310)Replacer 31
09950–70010Handle SetPS vane pump
(2C–T, 2C–TE and 1CD–FTV
engines)
(09951–07100)Handle 100
09960–10010Variable Pin Wrench SetPS vane pump
(2C–T, 2C–TE and 1CD–FTV
engines)
(09962–01000)Variable Pin Wrench Arm Assy
(09963–01000)Pin 10

PP281–01
PP–16
– PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
SUPPLEMENTAL RESTRAINT SYSTEM
SST (Special Service Tools)
09082–00700SRS Airbag Deployment Tool
09082–00750Airbag Deployment Wire
Sub–harness No.3Side airbag assembly
Curtain shield airbag assembly
09843–18020Diagnosis Check Wire

PP284–01
– PREPARATIONBODY
PP–21
SSM (Special Service Materials)
08833–00030Three cement black or equivalent
08850–00801Windshield Glass Adhesive Set
or equivalent

PP285–01
PP–22
– PREPARATIONAIR CONDITIONING
AIR CONDITIONING
SST (Special Service Tools)
07110–58060Air Conditioner Service Tool Set
(07117–58060)Refrigerant Drain Service Valve
(07117–58070)T–Joint
(07117–58080)Quick Disconnect AdapterHigh pressure side
(07117–58090)Quick Disconnect AdapterLow pressure side
(07117–88060)Refrigerant Charging HoseHigh pressure side
(Color: Red)
(07117–88070)Refrigerant Charging HoseLow pressure side
(Color: Blue)
(07117–88080)Refrigerant Charging HoseUtility
(Color: Green)

SERVICE SPECIFICATIONS
STANDARD BOLT SS–1. . . . . . . . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE (E251) SS–4. . . . . . . . . . . . .
SUSPENSION AND AXLE SS–9. . . . . . . . . . . . . . . .
BRAKE SS–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING SS–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM SS–15. . .
BODY ELECTRICAL SS–16. . . . . . . . . . . . . . . . . . . . .
BODY SS–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING SS–19. . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.