1999 SUBARU LEGACY 5-2

CAUTION:
Insert clips firmly and carefully by hand. To
avoid damaging clips, do not forcefully push or
hit clips.
2. SIDE PROTECTOR FRONT DOOR AND
REAR DOOR PORTIONS
1) Remove trim panel.
2) Use pliers to remove clips from inside of doors.
Remove them from vehicle body but keep them
with side protector.
NOTE:
Front door portion has five clips, rear door portion
has four clips.
3) Installation is in the reverse order of removal.
CAUTION:
Insert clips firmly and carefully by hand. To
avoid damaging clips, do not forcefully push or
hit clips.
NOTE:
To install side protector front door and rear door
portions, insert the first clip into the base hole [9
mm (0.35 in) dia.], and then insert other clips.
15. Roof Rail
A: REMOVAL AND INSTALLATION
1) Remove roof trim, rear quarter trim, pillar trim,
etc.
2) Remove flange bolts.
3) Remove flange nuts.
4) Remove roof rail.
B5M0304
5) Installation is in the reverse order of removal.
CAUTION:
To prevent deformation, be sure to install roof
rail in steps 4), 3), 2) and 1), in that order.
57
[W15A0]5-1SERVICE PROCEDURE
15. Roof Rail

CAUTION:
Insert clips firmly and carefully by hand. To
avoid damaging clips, do not forcefully push or
hit clips.
2. SIDE PROTECTOR FRONT DOOR AND
REAR DOOR PORTIONS
1) Remove trim panel.
2) Use pliers to remove clips from inside of doors.
Remove them from vehicle body but keep them
with side protector.
NOTE:
Front door portion has five clips, rear door portion
has four clips.
3) Installation is in the reverse order of removal.
CAUTION:
Insert clips firmly and carefully by hand. To
avoid damaging clips, do not forcefully push or
hit clips.
NOTE:
To install side protector front door and rear door
portions, insert the first clip into the base hole [9
mm (0.35 in) dia.], and then insert other clips.
15. Roof Rail
A: REMOVAL AND INSTALLATION
1) Remove roof trim, rear quarter trim, pillar trim,
etc.
2) Remove flange bolts.
3) Remove flange nuts.
4) Remove roof rail.
B5M0304
5) Installation is in the reverse order of removal.
CAUTION:
To prevent deformation, be sure to install roof
rail in steps 4), 3), 2) and 1), in that order.
57
[W15A0]5-1SERVICE PROCEDURE
15. Roof Rail

1. Door Alignment
B5M0051A
2
5-2[S100]SPECIFICATIONS AND SERVICE DATA
1. Door Alignment

1. Front Door
B5M0052B
(1) Gusset
(2) Weatherstrip (Outer)
(3) Stabilizer (Outer)
(4) Stabilizer (Inner)
(5) Protector
(6) Stopper
(7) Knock pin(8) Checker
(9) Sealing cover
(10) Door panel
(11) Lower hinge
(12) Upper hinge
(13) Door sash (Rear)
(14) Door sash (Front)Tightening torque: N´m (kg-m, ft-lb)
T1:
7.4±2.0 (0.75±0.2, 5.4±1.4)
T2:13±3 (1.3±0.3, 9.4±2.2)
T3:25±3 (2.5±0.3, 18.1±2.2)
T4:29±5 (3.0±0.5, 21.7±3.6)
3
[C100]5-2COMPONENT PARTS
1. Front Door

2. Rear Door
B5M0466B
(1) Weatherstrip (Outer)
(2) Stabilizer (Outer)
(3) Stabilizer (Inner)
(4) Stopper
(5) Knock pin
(6) Checker
(7) Seating cover(8) Door panel
(9) Lower hinge
(10) Upper hinge
(11) Door sash (Rear)
(12) Door sash (Front)
(13) Rear door catcherTightening torque: N´m (kg-m, ft-lb)
T1:
7.4±2.0 (0.75±0.2, 5.4±1.4)
T2:14±4 (1.4±0.4, 10.1±2.9)
T3:25±3 (2.5±0.3, 18.1±2.2)
T4:29±5 (3.0±0.5, 21.7±3.6)
T5:37±10 (3.8±1.0, 27.5±7.2)
4
5-2[C200]COMPONENT PARTS
2. Rear Door

3. Fixed Glass
B5M0502A
(1) Windshield glass
(2) Dam rubber
(3) Molding(4) Locate pin
(5) Fastener
(6) Garnish(7) Rear window glass
(8) Rear quarter glass
5
[C300]5-2COMPONENT PARTS
3. Fixed Glass

4. Front Door Glass
B5M0054B
(1) Glass
(2) Regulator and motor ASSY
(3) Regulator handle (Except power
window)(4) Retainer spring
(5) Regulator ASSYTightening torque: N´m (kg-m, ft-lb)
T:
7.4±2.0 (0.75±0.2, 5.4±1.4)
6
5-2[C400]COMPONENT PARTS
4. Front Door Glass

5. Rear Door Glass
B5M0055B
(1) Glass
(2) Regulator and motor ASSY
(3) Regulator handle (Except power
window)(4) Retainer spring
(5) Regulator ASSYTightening torque: N´m (kg-m, ft-lb)
T:
7.4±2.0 (0.75±0.2, 5.4±1.4)
7
[C500]5-2COMPONENT PARTS
5. Rear Door Glass