1999 NISSAN PICK-UP height adjustment

Valve spring
Free height mm (in) 50.37 (1.9831)
Pressure
N (kg, lb) at height mm (in)
Standard418.0 (42.6, 93.9)
at 29.17 (1.1484)
Limit393.0 (40.1, 88.4)
at 29.17 (1.1484)
Out-of-square mm (in) Less than 2.2 (0.087)
Valve guideUnit: mm (in)
SEM301D
Standard Service
Valve guide
Outer
diameterIntake11.023 - 11.034
(0.4340 - 0.4344)11.223 - 11.234
(0.4418 - 0.4423)
Exhaust11.023 - 11.034
(0.4340 - 0.4344)11.223 - 11.234
(0.4418 - 0.4423)
Valve guide
Inner diam-
eter (Fin-
ished size)Intake 7.000 - 7.018 (0.2756 - 0.2763)
Exhaust 7.000 - 7.018 (0.2756 - 0.2763)
Cylinder head
valve guide
hole diameterIntake10.975 - 10.996
(0.4321 - 0.4329)11.175 - 11.196
(0.4400 - 0.4408)
Exhaust10.975 - 10.996
(0.4321 - 0.4329)11.175 - 11.196
(0.4400 - 0.4408)
Interference fit of valve
guide0.027 - 0.059 (0.0011 - 0.0023)
Standard Limit
Stem to guide
clearanceIntake0.020 - 0.053
(0.0008 - 0.0021)0.08 (0.0031)
Exhaust0.040 - 0.073
(0.0016 - 0.0029)0.1 (0.004)
Valve deflection limit 0.2 (0.008)
Projection length ªLº 13.3 - 13.9 (0.524 - 0.547)
Valve lifterUnit: mm (in)
Valve lifter outer diameter33.960 - 33.975
(1.3370 - 1.3376)
Lifter guide inner diameter34.000 - 34.021
(1.3386 - 1.3394)
Clearance between lifter and filter guide0.025 - 0.061
(0.0010 - 0.0024)
Valve clearance adjustmentUnit: mm (in)
Valve clearance (Hot)
Intake 0.31 - 0.39 (0.012 - 0.015)
Exhaust 0.33 - 0.41 (0.013 - 0.016)
Available shims
Thickness mm (in) Identification mark
1.96 (0.0772) 196
1.98 (0.0780) 198
2.00 (0.0787) 200
2.02 (0.0795) 202
2.04 (0.0803) 204
2.06 (0.0811) 206
2.08 (0.0819) 208
2.10 (0.0827) 210
2.12 (0.0835) 212
2.14 (0.0843) 214
2.16 (0.0850) 216
2.18 (0.0858) 218
2.20 (0.0866) 220
2.22 (0.0874) 222
2.24 (0.0882) 224
2.26 (0.0890) 226
2.28 (0.0898) 228
2.30 (0.0906) 230
2.32 (0.0913) 232
2.34 (0.0921) 234
2.36 (0.0929) 236
2.38 (0.0937) 238
2.40 (0.0945) 240
2.42 (0.0953) 242
2.44 (0.0961) 244
2.46 (0.0969) 246
2.48 (0.0976) 248
2.50 (0.0984) 250
2.52 (0.0992) 252
2.54 (0.1000) 254
2.56 (0.1008) 256
2.58 (0.1016) 258
2.60 (0.1024) 260
2.62 (0.1031) 262
2.64 (0.1039) 264
2.66 (0.1047) 266
2.68 (0.1055) 268
SEM308D
SERVICE DATA AND SPECIFICATIONS (SDS)KA24DE
Inspection and Adjustment (Cont'd)
EM-2050

Valve seatUnit: mm (in)
AEM456
SEM621F
Standard Service
Cylinder head seat recess diameter (D)In. 37.500 - 37.516 (1.4764 - 1.4770) 38.000 - 38.016 (1.4961 - 1.4967)
Ex. 32.200 - 32.216 (1.2677 - 1.2683) 32.700 - 32.716 (1.2874 - 1.2880)
Valve seat interference fitIn. 0.064 - 0.096 (0.0025 - 0.0038)
Ex. 0.064 - 0.096 (0.0025 - 0.0038)
Valve seat outer diameter (d)In. 37.580 - 37.596 (1.4795 - 1.4802) 38.080 - 38.096 (1.4992 - 1.4998)
Ex. 32.280 - 32.296 (1.2709 - 1.2715) 32.780 - 32.796 (1.2905 - 1.2912)
Depth (H)In. 6.1 - 6.3 (0.240 - 0.248)
Ex. 6.1 - 6.3 (0.240 - 0.248)
Height (h
1)In. 5.8 - 6.0 (0.228 - 0.236) 5.3 - 5.5 (0.209 - 0.217)
Ex. 5.9 - 6.0 (0.232 - 0.236) 5.32 - 5.42 (0.209 - 0.213)
Height (h
2)In. 0.24 - 0.64 (0.0094 - 0.0252)
Ex. 0.43 - 0.73 (0.0169 - 0.0287)
Depth (L)In. 42.02 - 42.52
Ex. 42.03 - 42.53
SERVICE DATA AND SPECIFICATIONS (SDS)KA24DE
Inspection and Adjustment (Cont'd)
EM-2051

CYLINDER BLOCK
SEM400E
Unit: mm (in)
Standard Limit
DistortionÐ 0.1 (0.004)
Cylinder boreInner diameterGrade 1 89.000 - 89.010 (3.5039 - 3.5043)
0.2 (0.008)* Grade 2 89.010 - 89.020 (3.5043 - 3.5047)
Grade 3 89.020 - 89.030 (3.5047 - 3.5051)
Out-of-round (X þ Y) Less than 0.015 (0.0006) Ð
Taper (A þ B) Less than 0.010 (0.0004) Ð
Difference in inner diameter between cylinders Less than 0.03 (0.0012) 0.2 (0.008)
Piston-to-cylinder clearance 0.020 - 0.040 (0.0008 - 0.0016) Ð
Cylinder block height
(From crankshaft center)246.95 - 247.05 (9.7224 - 9.7264) 0.2 (0.008)**
* Wear limit
** Total amount of cylinder head resurfacing and cylinder block resurfacing
SERVICE DATA AND SPECIFICATIONS (SDS)KA24DE
Inspection and Adjustment (Cont'd)
EM-2052

CAMSHAFT AND CAMSHAFT BEARING
SEM568AEM120
Unit: mm (in)
Standard Limit
Cam height (A)Intake 42.505 - 42.695 (1.673 - 1.681) Ð
Exhaust 40.905 - 41.095 (1.610 - 1.618) Ð
Wear limit of cam height Ð 0.2 (0.008)
Camshaft journal to bearing clearance 0.045 - 0.090 (0.0018 - 0.0035) 0.12 (0.0047)
Inner diameter of camshaft bearing#1 to #5
journals28.000 - 28.025 (1.1024 - 1.1033) Ð
Outer diameter of camshaft journal (D)#1 to #5
journals27.935 - 27.955 (1.0998 - 1.1006) Ð
Camshaft runout* Less than 0.02 (0.0008) 0.04 (0.0016)
Camshaft end play 0.070 - 0.148 (0.0028 - 0.0058) 0.2 (0.008)
Valve timing (Degree on crankshaft)a 216 Ð
b 232 Ð
cþ1 Ð
d53 Ð
e4 Ð
f32 Ð
* Total indicator reading
SERVICE DATA AND SPECIFICATIONS (SDS)KA24DE
Inspection and Adjustment (Cont'd)
EM-2053

Inspection and Adjustment
WHEEL ALIGNMENT (Unladen*1)
2WD
Applied modelEurope
Camber Minimum þ0É05¢(þ0.08É)
Degree minute
(Decimal degree)Nominal 0É25¢(0.42É)
Maximum 0É55¢(0.92É)
Left and right difference 45¢(0.75É) or less
Caster Minimum þ0É08¢(þ0.13É)
Degree minute
(Decimal degree)Nominal 0É22¢(0.37É)
Maximum 0É52¢(0.87É)
Left and right difference 45¢(0.75É) or less
Kingpin inclination Minimum 8É35¢(8.58É)
Degree minute
(Decimal degree)Nominal 9É05¢(9.08É)
Maximum 9É35¢(9.58É)
Total toe-in
Radial tireMinimum 2 (0.08)
Distance (A - B)
mm (in)Nominal 3 (0.12)
Maximum 4 (0.16)
Bias tireMinimum 4 (0.16)
Nominal 5 (0.20)
Maximum 6 (0.24)
Angle (left plus right)
Degree minute
(Decimal degree)Radial tireMinimum 10¢(0.17É)
Nominal 15¢(0.25É)
Maximum 20¢(0.33É)
Bias tireMinimum 20¢(0.33É)
Nominal 25¢(0.42É)
Maximum 30¢(0.50É)
Wheel turning angle Minimum 36É00¢(36.00É)
Full turn*2Inside
Degree minute
(Decimal degree)Nominal 38É00¢(38.00É)
Maximum 38É00¢(38.00É)
OutsideMinimum 32É36¢(32.60É)
Degree minute
(Decimal degree)Nominal 34É36¢(34.60É))
Maximum 34É36¢(34.60É)
Vehicle posture
Lower arm pivot height (H) mm (in) 111 - 115 (4.37 - 4.53)
SFA815B
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: On power steering models, wheel turning force (at circumference of steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with engine idle.
SERVICE DATA AND SPECIFICATIONS (SDS)
FA-2004

4WD
Applied modelEurope
255/70R15 tire Except 255/70R15 tire
Camber Minimum 0É06¢(0.10É)
Degree minute
(Decimal degree)Nominal 0É36¢(0.60É)
Maximum 1É06¢(1.10É)
Left and right difference 45¢(0.75É) or less
Caster Minimum 1É40¢(1.67É)
Degree minute
(Decimal degree)Nominal 2É10¢(2.17É)
Maximum 2É40¢(2.67É)
Left and right difference 45¢(0.75É) or less
Kingpin inclination Minimum 10É18¢(10.30É)
Degree minute
(Decimal degree)Nominal 10É48¢(10.80É)
Maximum 11É18¢(11.30É)
Total toe-in
Radial tireMinimum 3 (0.12)
Distance (A - B)
mm (in)Nominal 4 (0.16)
Maximum 5 (0.20)
Bias tireMinimum 4 (0.16)
Nominal 5 (0.20)
Maximum 6 (0.24)
Angle (left plus right)
Degree minute
(Decimal degree)Radial tireMinimum 15¢(0.25É)
Nominal 20¢(0.33É)
Maximum 25¢(0.42É)
Bias tireMinimum 20¢(0.33É)
Nominal 25¢(0.42É)
Maximum 30¢(0.50É)
Wheel turning angle Minimum 31É00¢(31É00¢) 33É06¢(33.10É)
Full turn*2Inside
Degree
minute
(Decimal
degree)Nominal 33É00¢(33É00¢) 35É06¢(35.10É)
Maximum 33É00¢(33É00¢) 35É06¢(35.10É)
OutsideMinimum 29É00¢(29É00¢) 31É12¢(31.20É)
Degree
minute
(Decimal
degree)Nominal 31É00¢(31É00¢) 33É12¢(33.20É)
Maximum 31É00¢(31É00¢) 33É12¢(33.20É)
Vehicle posture
Lower arm pivot height (H) mm (in) 45.5 - 49.5
(1.791 - 1.949)
SFA816B
*2: On power steering models, wheel turning force (at circumference of steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with engine idle.
SERVICE DATA AND SPECIFICATIONS (SDS)
Inspection and Adjustment (Cont'd)
FA-2005

Harness layout...........................................EL-2146
Hazard warning lamp ................................EL-2038
Headlamp ..................................................EL-2018
Headlamp washer......................................EL-2092
Headlining - See Roof trim........................BT-2010
Heated oxygen sensor (HO2S) ................EC-2010
Heated seat ...............................................EL-2106
HEATER - Wiring diagram........................HA-2003
Height (Dimensions)...................................GI-2007
HLC - Wiring diagram................................EL-2092
Horn ...........................................................EL-2093
HORN - Wiring diagram ............................EL-2093
HSEAT - Wiring diagram ...........................EL-2106
I
IACV-AAC valve........................................EC-2011
ILL - Wiring diagram ..................................EL-2043
Illumination.................................................EL-2043
In vehicle sensor .......................................HA-2082
Instrument panel........................................BT-2004
INT/L - Wiring diagram ..............................EL-2048
Intake door control linkage
adjustment .............................................HA-2061
Intake sensor ............................................HA-2088
Interior .......................................................BT-2007
Interior lamp...............................................EL-2047
J
Jump seat ..................................................BT-2012
K
Keyless entry system - See
Multi-remote control system ..................EL-2129
L
Length (Dimensions) ..................................GI-2007
License lamp .............................................EL-2030
Location of electrical units .........................EL-2143
Lubricants .................................................MA-2003
M
MAFS - Wiring diagram ............................EC-2008
MAIN - Wiring diagram .............................EC-2005
Main drive gear (M/T) ...............................MT-2003
Mainshaft (M/T).........................................MT-2003
Mass air flow sensor (MAFS) ...................EC-2008
Meter..........................................................EL-2049
METER - Wiring diagram ..........................EL-2052
MIL & Data link connectors circuit ............EC-2019Mode door control linkage adjustment .....HA-2051
Mode door motor ......................................HA-2051
MULTI - Wiring diagram ............................EL-2131
Multi-remote control system ......................EL-2129
N
NATS - Wiring diagram .............................EL-2140
Neutral position switch ..............................EC-2012
O
Oil change (capacity)................................MA-2003
P
P/ANT - Wiring diagram ............................EL-2103
Park/neutral position switch (M/T) ............MT-2002
Parking lamp..............................................EL-2030
PGC/V - Wiring diagram ...........................EC-2013
PNP/SW - Wiring diagram ........................EC-2012
POWER - Wiring diagram .........................EL-2005
Power door mirror......................................EL-2104
Power supply routing .................................EL-2004
Power window ...........................................EL-2108
Propeller shaft ...........................................PD-2004
PST/SW - Wiring diagram ........................EC-2016
R
R/FOG - Wiring diagram ...........................EL-2036
Rear fog lamp ............................................EL-2036
Rear window defogger ..............................EL-2096
Reverse idler shaft (M/T) ..........................MT-2003
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) ...................MT-2002
Reverse main gear (M/T) .........................MT-2003
Road wheel size.........................................GI-2007
Roof trim ....................................................BT-2010
Room lamp ................................................EL-2047
ROOM/L - Wiring diagram.........................EL-2047
S
S/SIG - Wiring diagram.............................EC-2014
Seat belt pre-tensioner .............................RS-2004
Seat belt pre-tensioner disposal ...............RS-2012
Shift control components (M/T) ................MT-2006
Shift fork (M/T) ..........................................MT-2006
Shift lever ..................................................MT-2006
Side trim ....................................................BT-2007
SMJ (super multiple junction) ....................EL-2173
Spiral cable ...............................................RS-2008
Spot lamp ..................................................EL-2048
ALPHABETICAL INDEX
IDX-2003