BRAKESYSTEM
SECTION
BR
MODIFICATION NOTICE:
lWiring Diagrams have been changed.
lService data and specifications (SDS) has been changed.
CONTENTS
TROUBLE DIAGNOSES ..................................... 2002
Component Parts and Harness Connector
Location............................................................ 2002
Schematic/2WD Models................................... 2003
Wiring Diagram - ABS -/2WD LHD Models ..... 2004
Wiring Diagram - ABS -/2WD RHD Models .... 2007
Schematic/4WD Models................................... 2010
Wiring Diagram - ABS -/4WD LHD Models ..... 2011
Wiring Diagram - ABS -/4WD RHD Models .... 2015
TROUBLE DIAGNOSES FOR
SELF-DIAGNOSTIC ITEMS ................................ 2019
Diagnostic Procedure 1 (Wheel sensor or
rotor)................................................................. 2019
Diagnostic Procedure 2 (ABS actuator
solenoid valve and solenoid valve relay)......... 2021 Diagnostic Procedure 3 (Motor relay o
rmotor).............................................................. 2023
Diagnostic Procedure 4 (Low voltage) ............ 2025
Diagnostic Procedure 5 (G sensor) ................. 2026
Diagnostic Procedure 6 (Control unit) ............. 2027
TROUBLE DIAGNOSES FOR SYMPTOMS ....... 2028
Diagnostic Procedure 12 (Warning lamp does
not come on when ignition switch is turned
ON.).................................................................. 2028
Diagnostic Procedure 13 (Warning lamp stays
on when ignition switch is turned ON.)............ 2030
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................... 2031
General Specifications ..................................... 2031
BR
ENGINE MECHANICAL
SECTION
EM
MODIFICATION NOTICE:
Diesel engine:
lThe main bearing clearance has been changed.
lThe tightening torque has been changed on bolts and nuts for the engine slinger, crankshaft pulley and
flywheel.
lA washer has been added between the glow plate and the glow plug.
CONTENTS
TD
OUTER COMPONENT PARTS........................... 2002
CYLINDER HEAD................................................ 2003SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 2004
Inspection and Adjustment .............................. 2004
EM
FRONTAXLE&
FRONT SUSPENSION
SECTION
FA
MODIFICATION NOTICE:
lTightening torque have been changed.
lWheel alignment have been changed.
CONTENTS
FRONT SUSPENSION ........................................ 2002
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................... 2004 Inspection and Adjustment .............................. 2004
FA
Harness layout...........................................EL-2146
Hazard warning lamp ................................EL-2038
Headlamp ..................................................EL-2018
Headlamp washer......................................EL-2092
Headlining - See Roof trim........................BT-2010
Heated oxygen sensor (HO2S) ................EC-2010
Heated seat ...............................................EL-2106
HEATER - Wiring diagram........................HA-2003
Height (Dimensions)...................................GI-2007
HLC - Wiring diagram................................EL-2092
Horn ...........................................................EL-2093
HORN - Wiring diagram ............................EL-2093
HSEAT - Wiring diagram ...........................EL-2106
I
IACV-AAC valve........................................EC-2011
ILL - Wiring diagram ..................................EL-2043
Illumination.................................................EL-2043
In vehicle sensor .......................................HA-2082
Instrument panel........................................BT-2004
INT/L - Wiring diagram ..............................EL-2048
Intake door control linkage
adjustment .............................................HA-2061
Intake sensor ............................................HA-2088
Interior .......................................................BT-2007
Interior lamp...............................................EL-2047
J
Jump seat ..................................................BT-2012
K
Keyless entry system - See
Multi-remote control system ..................EL-2129
L
Length (Dimensions) ..................................GI-2007
License lamp .............................................EL-2030
Location of electrical units .........................EL-2143
Lubricants .................................................MA-2003
M
MAFS - Wiring diagram ............................EC-2008
MAIN - Wiring diagram .............................EC-2005
Main drive gear (M/T) ...............................MT-2003
Mainshaft (M/T).........................................MT-2003
Mass air flow sensor (MAFS) ...................EC-2008
Meter..........................................................EL-2049
METER - Wiring diagram ..........................EL-2052
MIL & Data link connectors circuit ............EC-2019Mode door control linkage adjustment .....HA-2051
Mode door motor ......................................HA-2051
MULTI - Wiring diagram ............................EL-2131
Multi-remote control system ......................EL-2129
N
NATS - Wiring diagram .............................EL-2140
Neutral position switch ..............................EC-2012
O
Oil change (capacity)................................MA-2003
P
P/ANT - Wiring diagram ............................EL-2103
Park/neutral position switch (M/T) ............MT-2002
Parking lamp..............................................EL-2030
PGC/V - Wiring diagram ...........................EC-2013
PNP/SW - Wiring diagram ........................EC-2012
POWER - Wiring diagram .........................EL-2005
Power door mirror......................................EL-2104
Power supply routing .................................EL-2004
Power window ...........................................EL-2108
Propeller shaft ...........................................PD-2004
PST/SW - Wiring diagram ........................EC-2016
R
R/FOG - Wiring diagram ...........................EL-2036
Rear fog lamp ............................................EL-2036
Rear window defogger ..............................EL-2096
Reverse idler shaft (M/T) ..........................MT-2003
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) ...................MT-2002
Reverse main gear (M/T) .........................MT-2003
Road wheel size.........................................GI-2007
Roof trim ....................................................BT-2010
Room lamp ................................................EL-2047
ROOM/L - Wiring diagram.........................EL-2047
S
S/SIG - Wiring diagram.............................EC-2014
Seat belt pre-tensioner .............................RS-2004
Seat belt pre-tensioner disposal ...............RS-2012
Shift control components (M/T) ................MT-2006
Shift fork (M/T) ..........................................MT-2006
Shift lever ..................................................MT-2006
Side trim ....................................................BT-2007
SMJ (super multiple junction) ....................EL-2173
Spiral cable ...............................................RS-2008
Spot lamp ..................................................EL-2048
ALPHABETICAL INDEX
IDX-2003
RESTRAINTSYSTEM
SECTION
RS
MODIFICATION NOTICE:
lPassenger air bag has been adopted as optional equipment.
lDiagnosis sensor unit has been changed.
lThe air bag system with a diagnosis sensor unit located in the steering wheel has been deleted.
CONTENTS
PRECAUTION ...................................................... 2002
Supplemental Restraint System (SRS) ``AIR
BAG'' ................................................................ 2002
SEAT BELTS ....................................................... 2003
Precaution for Seat Belt Service ..................... 2003
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) .................................................................... 2004
Precautions for SRS ``AIR BAG'' and ``SEAT
BELT PRE-TENSIONER'' Service................... 2004
Special Service Tools ...................................... 2004
Commercial Service Tool................................. 2005
Description ....................................................... 2005
SRS Component Parts Location...................... 2006
Maintenance Items........................................... 2006
Removal and Installation - Diagnosis Sensor
Unit ................................................................... 2007
Removal - Driver Air Bag Module and Spiral
Cable ................................................................ 2008 Installation - Driver Air Bag Module and Spiral
Cable ................................................................ 2009
Removal - Front Passenger Air Bag Module .. 2011
Installation - Front Passenger Air Bag
Module ............................................................. 2011
Disposal of Air Bag Module ............................. 2012
TROUBLE DIAGNOSES - Supplemental
Restraint System (SRS) ..................................... 2015
Trouble Diagnoses Introduction ....................... 2015
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ........................................ 2017
Schematic ........................................................ 2019
Wiring Diagram - SRS -/LHD Models .............. 2020
Wiring Diagram - SRS -/RHD Models ............. 2023
Self-diagnosis................................................... 2025
Trouble Diagnoses for Air Bag Warning
Lamp ................................................................ 2037
COLLISION DIAGNOSIS ..................................... 2039
RS
STEERINGSYSTEM
SECTION
ST
MODIFICATION NOTICE:
Steering column has been changed.
CONTENTS
STEERING WHEEL AND STEERING
COLUMN .............................................................. 2002
Disassembly and Assembly ............................. 2002 SERVICE DATA AND SPECIFICATIONS
(SDS)
.................................................................... 2004
Inspection and Adjustment .............................. 2004
ST