1999 LAND ROVER DEFENDER service

ELECTRICAL
5
REPAIR HEADLAMP
Service repair no - 86.40.49
Remove
1.Remove 4 screws and release side and indicator
lamps from wing.
2.Disconnect multiplugs and remove side and
indicator lamps.
3.Remove 2 screws and remove headlamp
finisher.
4.Remove 4 screws securing headlamp to wing,
disconnect multiplugs and remove headlamp.
5.Remove headlamp seal.Refit
6.Fit headlamp seal.
7.Position headlamp, connect multiplugs, fit and
tighten headlamp screws.
8.Fit headlamp finisher and secure with screws.
9.Position side and indicator lamps, connect
multiplugs and secure with screws.
10.Reset headlamp alignment.See Adjustment.
ProCarManuals.com

86ELECTRICAL
6
REPAIR LAMP - TAIL
Service repair no - 86.40.70
Remove
1.Remove 2 screws securing tail lamp to body.
2.Disconnect multiplug and remove lamp.
Refit
3.Position tail lamp and connect multiplug.
4.Fit and tighten lamp securing screws.RADIO
Service repair no - 86.50.03
Remove1.Using toolSMD 4091release radio from cage.
2.Disconnect coaxial cable from radio.
3.Disconnect 2 multiplugs from radio.
4.Remove radio from fascia.
Refit
5.Position radio to fascia and connect multiplugs.
6.Connect coaxial cable to radio.
7.Secure radio in cage.
ProCarManuals.com

ELECTRICAL
7
REPAIR SPEAKER - FRONT
Service repair no - 86.50.15
Remove
1.Remove 4 screws securing speaker to fascia.
2.Release speaker from fascia and disconnect 2
Lucars.
3.Remove speaker.
Refit
4.Position speaker to fascia and connect Lucars.
5.Fit speaker to fascia and secure with screws.SWITCH - TRANSMISSION BRAKE
Service repair no - 86.65.45
Remove1.Release cover from transmission brake lever.
2.Remove 2 bolts and release transmission brake
lever from body.
3.Disconnect Lucar from transmission brake
warning switch.
4.Remove 2 screws securing switch from brake
lever and remove switch.
Refit
5.Fit switch to brake lever and tighten screws.
6.Connect switch Lucar.
7.Position brake lever and tighten bolts to22 Nm
(16 lbf.ft).
8.Position cover to brake lever.
ProCarManuals.com

86ELECTRICAL
8
REPAIR LAMP - FRONT FLASHER
Service repair no - 86.40.42
Remove
1.Remove 2 screws securing flasher lamp to front
wing.
2.Disconnect multiplug and remove lamp.
Refit
3.Position flasher lamp and connect multiplug.
4.Fit and tighten lamp securing screws.BATTERY - DISCONNECT - FROM 02MY
Service repair no - 86.15.99
Remove
1.Remove front seat cushion.
2.Release clip and remove battery cover.
3.Loosen bolt securing negative earth lead, do not
remove lead at this stage.
4.Fit ignition key, turn to position’II’. Turn ignition
off, remove key from lock and immediately
remove negative lead.
Refit
5.Connect negative lead to negative terminal and
tighten bolt to10 Nm (7 lbf.ft).
6.Fit and secure battery cover.
7.Fit seat cushion.
ProCarManuals.com

ELECTRICAL
9
REPAIR MOTOR & REGULATOR - FRONT DOOR - FROM
02MY
Service repair no - 86.25.03
Remove
1.Remove plastic sheet.See CHASSIS AND
BODY, Repair.
2.Lower glass and remove 2 bolts securing door
glass to regulator.
3.Release glass from regulator, raise and wedge
in raised position.
4.Disconnect multiplug from motor.
5.Remove 4 bolts and 2 nuts securing motor and
regulator assembly.
6.Release and remove motor and regulator
assembly.
Refit
7.Fit motor and regulator assembly, fit nuts and
bolts and tighten to10 Nm (7 lbf.ft).
8.Connect multiplug to motor.
9.Remove wedges, lower glass and locate to
regulator. Fit bolts and tighten to6 Nm (4 lbf.ft).
10.Raise and lower glass to check operation.
11.Fit plastic sheet.See CHASSIS AND BODY,
Repair.
ProCarManuals.com

86ELECTRICAL
10
REPAIR SWITCH - FASCIA - FROM 02MY
Service repair no - 86.25.18
Remove
1.Remove radio.See this Section.
2.Release switch, disconnect multiplug and
remove switch.
Refit
3.Connect multiplug to switch and fit switch to
panel.
4.Fit radio.See this Section.HARNESS - FRONT DOOR - FROM 02MY
Service repair no - 86.25.20
Remove
1.Remove door lock solenoid.See this Section.
2.Carefully peel back section of plastic sheet for
access to harness.
3.Release clips securing harness to panel.
4.Disconnect multiplug from motor.
5.Release harness sleeve and withdraw harness
from door.
6.Release harness sleeve and withdraw harness
multiplugs from’A’post.
7.Disconnect 2 multiplugs and remove harness.
ProCarManuals.com

ELECTRICAL
11
REPAIR Refit
8.Position harness and connect multiplugs.
9.Feed multiplugs into’A’post and secure harness
sleeve.
10.Connect multiplug to motor.
11.Secure harness clips and sleeve.
12.Secure plastic sheet.
13.Fit door lock solenoid.See this Section.SOLENOID/MOTOR - TAIL DOOR - FROM 02MY
Service repair no - 86.26.02
Remove
1.Remove tail door trim casing.See CHASSIS
AND BODY, Repair.
2.Disconnect multiplug from solenoid.
3.Remove bolt and screw securing solenoid to
door.
4.Release clip securing harness to solenoid
mounting bracket.
5.Remove solenoid assembly from operating rod.
6.Remove 2 screws securing solenoid to mounting
bracket.
ProCarManuals.com

86ELECTRICAL
12
REPAIR Refit
7.Fit solenoid to mounting bracket and secure with
screws.
8.Connect operating rod to solenoid assembly.
9.Fit solenoid to door, fit screw and tighten bolt to
6 Nm (4 lbf.ft).
10.Position harness to solenoid mounting bracket
and secure with clip.
11.Connect multiplug to solenoid.
12.Fit tail door trim casing.See CHASSIS AND
BODY, Repair.SOLENOID/MOTOR - FRONT DOOR - FROM 02MY
Service repair no - 86.26.08
Remove
1.Remove door trim casing.See CHASSIS AND
BODY, Repair.
2.Carefully peel back plastic sheet to expose
mechanism.
3.Release clip, detach and remove lock solenoid
link.
4.Loosen 2 screws securing solenoid, release
solenoid from mounting panel, disconnect
multiplug and remove solenoid.
Refit
5.Connect multiplug to solenoid, locate solenoid to
mounting panel and tighten screws.
6.Fit and secure link.
7.Secure plastic sheet.
8.Fit door trim casing.See CHASSIS AND
BODY, Repair.
9.Adjust door lock solenoid.See Adjustment.
ProCarManuals.com