1999 HONDA CR-V Tools

Transmission Housing Bearings
Mainshaft/Countershaft Bearings Replacement
1. Expand each snap ring with snap ring pliers, then
push the bearings out of the transmission housing
using the special tools and a press as shown.
Do not remove the snap rings unless it's necessary
to clean the grooves in the housing.
DFIVER077a9 - 001(xx)o
ATTACHMENT
ATTACHMENT
. Mainshaft Bearing Romoval:
ATTACHMENT, 72 x 75 mm
077/16 - 0010600
. Countqrshaft Bearing Removal:
ATTACHMENT, 62 x 68 mm
07746 - 0010500
MAINSHAFT BEARING
4.
Expand each snap ring with snap ring pliers, then
coat the new bearings with ATF and insert them
part-way into the housing using the special tools
and a press as shown. Install the bearings with the
groove facing outside the housing.
Release the pliers, then push the bearings down
into the housing until the rings snap in place
around them.
077/49 - 0010000
ATTACHMENT
. Mainshaft Bearing Installation:
ATTACHMENT,72 x 75 mm
07746 - 0010600
. Countershaft Bearing Instsllation:
ATTACHMENT, 52 x 68 mm
077'16 - 0010500
After installing the bearings, verify the following:
. The snap rings are seated in the bearing and
housrng grooves.
. The snap rings do not bind.
. The ring end gaps are correct,
l0 - 0.28 in)
SNAP RING
ENDGAP:0-7rnm
14-227
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Transmission Housing Bearings
Sub-shaft Bearing Replacement
1. Expand the snap ring with snap ring pliers, thenpush the bearing out of the transmission housingusing the special tools and a press as shown.
Do not remove the snap ring unless it,s necessaryto clean the groove in the housing.
ATTACHMEI{T,5:l x 68 mm07r{5 - @10500
SNAP RI]TG
DRIVER07749 - tDl(xx)o
ATTACHMENT,6:l x 68 mm077a6 - (X,r0500
14-228
SNAP RING
Expand the snap ring with snap ring pliers, thencoat the new bearing with ATF and insert it part-way into the housing using the special tools and apress as shown. lnstall the bearing with the groovefacing outside the housing.
Release the pliers, then push the bearing down intothe housing untilthe ring snaps in place around it.
DRIVER07743 - 0010mo
ATTACHMENT,{i:l x 68 mm07746 - 0010500
GROOVE
After installing the bearing, verify the following:
. The snap rjng is seated in the bearing and hous_ing grooves.
. The snap ring does not bind.. The ring end gap is correct,
ENDGAP:0-7mm
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Transfer Drive Gear Bearing
Replacement
NOTE: Coat all parts with ATF during reassembly.
1. Remove the tapered roller bearing from the transfer
drive gear using the special tools and a press.
(Commercially available)
Install the new tapered roller bearing in the transfer
drive gear using the specialtools and a press.
ATTACHMENT,l()x50mm
07LAD - PWSo6o1
GEAR
14-237
Transfer Driven Gear Shaft
Bearing Replacement
NOTE: Coat all parts with ATF during reassembly.
1. Remove the tapered roller bearing from the transfer
driven gear shaft using a press and a collar.
B€ANf{G SEPARATO0 - 1112'(Comm6rcially availablel
2. Install the 35 mm thrust shim on the transfer drivengear shaft,
3, Install the new tapered roller bearing on the transfer
driven gear shaft using the special tools and apress.
PNESSDRIVER iO mm l.D.0t7a5 - 00:I)100
I
n
ru
ATTACHMENT.35 mm l.D.0t715 - 0030400
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Transfer Assembly
Transfer Housing Roller Bearing
Replacement
NOTE; Coat all parts with ATF du.ing reassembly.
1. Remove the roller bearing from the transfer hous
Ing.
Install the new roller bearing using the special tools
and a press.
TRANSFER HOUSING
ATTACHMENT,62x68mm07746 - 0010500
14-238
Transfer Cover A Bearing Outer
Race Replacement
NOTE: Coat all parts with ATF during reassembly.
1. Remove the tapered roller bearing outer race from
transfer cover A by heating the cover to almost
212"F llOO"Cl using a heat gun. Do not heat the
cover over 212"F (100"C).
Install the 68 mm thrust shim in transfer cover A.
Install the tapered roller bearing outer race using
the special tools and a p.ess.
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Transfer Housing Bearing Outer Race Replacement
NOTE: Coat all parts with ATF during reassembly.
1. Remove the tapered roller bearing outer race from
the transfer housing.
Install th€ new tapered roller bearing outer race
using the specialtools and a press.
DRIVER077$ - 0010(ro0
TRANSFER HOUSING
Bearing Outer Rac6 Locations
and Special Tool Applications
TRANSTER HOUSINGSacttonal vi.wATTACHMENT,62x68mm077a5 - @105dt
ATTACHI'E'{T,{i:l x 6t mm07746 - rDl05rr0
ATTACHMENT,52x55mm07t46 - dtroa{x,
14-239
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Transfer Gear Bscklash Inspection and Transfer Gear
Tooth Contact Inspection
2. Install the 35 mm thrust shim on the transfer driven
gear shaft, then install the tapered roller bearing
using the special tools and a press.
DRIVER {0 mm LD.077146 - 0030100
TRANSFER DRTVEN ;;.GEAR SHAFT u, 745 - 0O304O0
Place the tapered roller bearing on the bearing outer
race of the companion flange side of the transfer
housrng.
Install the new oil seal on the transfer housing
using the special tools.
OIL SEAL DRIVERATTACHMENT07JAD - PH80101
5. Install the transfer driven gear shaft in the transfer
housing. Do not install the transfer spacer on the
transfer driven gear shaft in this step.
Install the companion flange, conical spring washer,
and locknut on the transfer driven gear shaft. Do
not install the O-ring and the back-up ring on the
transfer gear shaft in this step.
6.
COMPANIONFLANGE
{cont'd)
TRANSFER
TRANSFER HOUSING
14-241
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38. Install the 68 mm thrust shim using the special
tools.
PRESSDRIVER07743 - 001 0000
ATTACHMENT,62x68mrr|077a6 - (x)10500
39.After replacing the 68 mm thrust shim. recheck and
make sure the total starting torque is within the
specification.
AEARING OUTER RACE
40. Install the new O-rings on transfer covers A and B,
then installthe covers on the transfer housing
6x1.0mm12 N.m 11.2 kgt.D,8.7 rbf.ftlTRANSFEN COVER B
O.RINGReplace.
8 r 1.25 rnm24 N.m 12.4 kgl.m, 17 lbf'ftl
Replace.
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Differential
Rear Differential
Special Tools .......... ...........15-2
Description
Rear Differential ................................. 15-4
Hydraulic Flow ............ ,.. 15-6
Real-time 4WD-Dual Pump System
Troub|eshootin9 ................................. 15-10
Rear Differential Assembly
Troubleshooting ................................. 15-13
Maintenance
Differential Fluid ........... . 15-14
Rear Differential Assembly
lllustrated Index .......... .. 15-15
Removal/lnstallation .... 15-16
Differential Carrier Assembly
Leak Repair .................... 15-18
OilSeals
Replacement ...,................................... 15-19
Rear Differential Assembly
Disassembly ..........,......., 15-20
Reassembly .................... 15-23
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