1999 HONDA CR-V Tools

Moldings
Door Moldings Replacement (cont'd)
It the old molding is to be reinstalled:
The following materials and tools are required to repair
the molding.
NOTE: Followthe manufacturer's instructions.
Materials: (Reference)
. Stripe remover
3M 08907
. Stripe adhesive remover
3M 08908
. Adhesive tape
3M Super Automotive Attachment Tape
Tools:
. Protective tape
. Knife or Cutter
. Sponge or Shop towel
. Infrared dryer
. Film
. Plastic putty knife
. Alcohol
CAUTION: Put on gloves to protect your hands,
1. lf necessary, replace any damaged clips on the mold-
ang.
2. Apply the stripe remover evenly to the bonding sur-
face of the body and molding.
3. Cover the bonding surface of the body and molding
with a film, then heat to 104 - 122"F (40 - 50'C) for 5- 10 minutes with an infrared dryer.
NOTE: Use care when heating to prevent deforma-
tion of the body and molding.
4. Carefully scrape the adhesive tape with a plastic
putty knife.
For removal of adhesive tape residue, follow-up with
stripe adhesive remover, then scrape the adhesive
tape with a plastic putty knife.
Remove the protective tape, then clean the bonding
surface with a sponge dampened in alcohol.
NOTE: Make sure the bonding surface is kept free or
water, oil and grease.
7. Glue the new adhesive tape
snown,
N : Adlesive tape locations
Forwerd L
820 mm 132.3 in.)
FRONTMOLDING
to the moldings as
25 mm {0.98 in.l
45 mm(1.8 in.l
200 mm(7.87 in.)
125 mm
{4.92 in.)30 mm
{1.2 in.}
t'.
Glue on the ribarea,26 mm (1.0 in.) 440 mm 117.3 in.l
35 mm 125 mm
{1.4 in.) {4.92 in.)REAR DOORMOLDING
(Front/rear end)
Width: 5 mm
Heat the bonding surface of the door and molding
with an infrared dryer.
Door: 104 - 140'F (40 - 60'C)
Molding: 68 - 86'F (20 - 30'C)
NOTE: Use care when heating to prevent deforma-
tion of the molding.
Align the molding with the clip locations, and set
the molding. Lightly push on the molding until its
edge is fully seated on the adhesive tape.
NOTE: Oo not spray water on the molding within
the first 24 hours after installation.
Reassemble all removed parts.10.
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a
Heater and Air Conditioning
Heater ...........21
NOTE: Section 21 ("Heater") is included in section 22.
Air Conditioning ......'..'.. '.'22'1
SUPPLEMENTAL RESTRAINT SYSTEM (SRS}
This model has an SRS which includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard
above the glove box ('97,00 models). and seat belt tensioners in the seat belt retractors ('98 - 00 models). Information
necessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contents
page include. or are located near, SRS components. Servicing, disassembling or replacing these items will require special
precautions and tools, and should only be done by an authorized Honda dealer.
@. To avoid rendering the SRS inoperative, which could lead to personal iniury or death in the event of 8 severe frontal
collision, all SRS service work must be performed by an authotized Honda dealer.
lmproper service procedures, including incorrect removal and installation of the SRS, could lead to personal iniury
caused by unintentional deployment of the airbags ('97 - 00 models), and seat belt tensioners 138 - 00 models).
Do not bump the SRS unit. Otherwise, the system may fail in case of a collision, or the airbags may deploy when the
ignition switch is ON {lll.
SRS eleqtrical wiring harnesses are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-
tricaltest equipment on thes€ cilcuils.
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Special Tools
Rel. No. I Tool NumberDescriptionOty I Page Relerence
.o
6,
@
@
07JGG - 001010A
07sAz - 001000A
07947 - 6340300
07965 - 6920500
Belt Tension Gauge
Backprobe Set
Driver Attachment
Hub Assembly Guide Attachment
1
2
1
1
22-69
22-33,36,37
22-66
22-61
* Included in the Belt Tension Gauge Set, T/N 07TGG - 001000A
t
o
22-2
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Compressor
Glutch Overhaul
1. Remove the center nut while holding the armature
plate with the tool.
A,/C CLUTCH HOLOERlCommerciallY .vailable)Robinair: P/N 1020,0Ked-Mooro: P/N J37872
CENTER NUT17.6 N.m ('1.8 kgf.m, 13lbfft)Reolace. \
i
2. Remove the armature plate by pulling it up by hand.
ARMATURE PLATE
sHtMls)Replace.
za:s
(i@,
22-66
3. Remove the snap ring B with snap ring pliers. Be
careful not to d8mage the rotor pulley and com-
pressor.
SNAP RING BR6place.
Remove the rotor pulley from the shaft with the
tools. Be sure the claws ot the puller are on the back
of the rotor pulley, not on the belt area; otherwise
the rotor pulley can be damaged.
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Special Tools
Ret. No. Tool NumbelDescriptionOty I Page Reference
oOTLAJ PT3O2OATest Harness23-62,63
o
23-2
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Five-step Troubleshooting
1.
3.
Verify The Complaint
Turn on all the components in the problem circuit to
verify the customer complaint. Note the symptoms.
Do not begin disassembly or testing until you have
narrowed down the problem area.
Analyze The Schematic
Look up the schematic for the problem circuit.
Determine how the circuit is supposed to work by
tracing the current paths from the power feed
through the circuit components to ground. lf several
circuits fail at the same time, the fuse or ground is a
likely cause,
Based on the symptoms and your understanding of
the circuit operation, identify one or more possible
causes of the problem.
lsolate The Problem By Testing The Circuit
Make circuit tests to check the diagnosis you made
in step 2. Keep jn mind that a logical, simple proce-
dure is the key to efficient troubleshooting. Test for
the most likely cause of failure first. Try to make
tests at points that are easily accessible,
Fix The Problem
Once the specific problem is identified, make the
repair. Be sure to use proper tools and safe proce-
dures.
Make Sure The Circuit Works
Turn on all components in the repaired circuit in all
modes to make sure you've fixed the entire prob-
lem. lf the problem was a blown fuse, be sure to
test all of the circuits on the fuse. lvlake sure no new
problems turn up and the original problem does nol
recur.
4.
O
Wire Color Codes
The following abbreviations are used to identify wire
colors in the circuit schematics:
WHT ............................. White
YEL,.............................. Yellow
BLK ..........,................... Black
BLU .............................. Blue
GRN .............................Green
RED .............................. Red
ORN .............................Oran9e
PNK.....,........................ Pink
BRN .............................. Brown
GRY .............................. Gray
PUR .........,.................... Purple
LT BLU ..................,...... Light Blue
LT GRN ........................ Light Green
The wire insulation has one color or one color with
another color stripe. The second color is the stripe.
WHT/BLK
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)
Supplemental Restraint System (SRS)
Special Tools .."....."" 24-14
Component/Wring Location
lndex - '97 model ..........'.." '.....""" 24-15
Component/Wiring Location
lndex - '98 - 00 models ..............." 24-16
Description .'.........."'.24'17
Circuit Diagram .........24'14
Precautions/Procedures
General Precautions ......".."'........... 24-19
Airbag/Seat Belt Tensioner
Handling and Stolage ....''........... 24-19
SRS Unit Precautions ...............'...... 24-20
lnspeciion After Deployment .......'.24'20
) SpringJoaded Lock Connector
with Built-in Short Contact '...'....24-21
Spring-loaded Lock Connectors .."' 24-22
BackProbing SPring-loaded Lock
Conneetors ,.......24-22
Disconnecting the Airbag Connectors and
the Seat Beh Tensioner
Connectors ....'....24-23
Steering-lelated Precautions .......... 24-25
Troubleshooting
Self -diagnostic Procedures ............. 24-26
Reading the DTC .................. .....".."' 24'26
Erasing the DTC Memory ................24-28
Troubleshooting lntermittent
Faifures "'...........24'24
Diagnostic Trouble Gode {DTC}
Chart -'97 model ....""....... "......24-29
Diagnostic Trouble Gode (DTCI
Chart -'98 - 00 models ............. 24-31
SRS Indicator Light Wire
Connections ','," 24'33
Ff owcharts ....-........24'34
Driver's Airbag
Repf acement ..'......21'87
Front Passenger's Airbag
Repfacement .....'.',24'AS
Gable Reel
Replacement .......'.24-91
SRS Unit
Replacement .........24-95
Airbag/Seat Belt Tensioner
Disposaf .................24'97
)-e
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Special Tools
Ref. No. Tool NumberDescriptionOty I Page Reference
o"'
@-,/a\
@rA*,
07HAz - SG00500
07PM - 0010100
07sAz - TB40114
07TAZ - SZ50114
o7T AZ - OO1O20A
Deployment Tool
SCS Service Connector
SRS Inflator Simulator
SRS Simulator Lead C
Backprobe Adapter, l7 mm
1
1'1
I
2
24-91
24-21
24-50
24-50
24-43* 1: Included in SRS Tool Set 07MAZ - SM5000B*2: Use with the stacking patch cords from T/N 07SAZ - 0010004, Backprobe Set.
o@
/no
24-14
.-
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