1999 HONDA CR-V Tools

Special Tools
Ret. No.Tool NumberOescriptionotvPage Reler€nce
o
@aa
@/il
tol
J - 38592
07GAD - PH7020'1
07JAB - 0010204
OTRAB _TB40lOB
07749 - 0010000
07965 - 6920101
Transfer Case Oil Seal lnstaller
Seal Driver
Holder Handle
Flange Holder
Driver
Hub Dis/Assembly Tool
1
1
1
1
1
1
15-20
15-19
tc-zt, z9
15-21,25
15-19
15-19
6\
@
15-2
www.emanualpro.com

Oil Seals
Replacement
1. Remove the oil seals from the differential housing.
Right side:
Left side:
2. Install the oil seals squarely using the special tools.
Be carelul not to damage the lip ol the oil seals.
Right side: Installation depth of the oil seal is 9 mm
(0.35 in) below the edge of the differential housing.
OIL SEAL
OIL SEAL
Left side: Install the oil seal flush with the edge of
the differential carrier assembly.
OIL SEAL
HUB DIS/ASSEMBLY TOOL07965 - 6920101
(cont'd)
15-19
www.emanualpro.com

3. Installthe speclaltools on the companion flange,
HOIIIER HANDTIo'JAB - OO102nA
32 N m {3 3 tgt m,24lbf ftl
Loosen the locknut counterclockwise so that its tab
comes out from the groove in the clutch guide.
LOCKNUT, 24 mm
Tighten the locknut till its tab aligns with the groove.
Remove any dirt from inside of the groove in the
clutch guide, then loosen the locknut.
LOCKNUT. 2,1 mm
5.
6.
8 x 1.25 mm
Tab(cont'd)
7. Remove the locknut, the disc spring washer, the
back-up ring, the O-ring and the companion flange.
@r/v-.,.
ao/
U
rA*..-
zzft
h\@fr\
LOCKNUT, 24 mmFeplace.
DISC SPRING WASHER, 24 mm
BACX.UP RING
O.N|NGReplace.
COMPANION FLANGE
8.Remove the torque control differential case and the
dowel pins.
www.emanualpro.com

12. Install the special tools to the companion flange,
then tighten the locknut to specified torque.
TOROUE: 118 N.m (12.0 kgf-m,87 lbf'ft)
HOLDEB HANDLE07JAB - @1020A
Stake the locknut tab into the
guide.
I x I .25 mm32 N'm (3.3 kgt m, 24 lbtftl
groove in the clutch
14. lnstall the breather tube.
OIL FILI..ER PLUG47 N.m 14.8 kgf.m,35 tbt frl
WASHENSReplace.
DRAIN PLUG4? N'm l4.E tgf.m, 35 lbf'ftl
t5.Installthe drain plug and the oilfiller plug with
wasners.
BREATHER TUAE
www.emanualpro.com

Driveshafts
Special Tools .......... ........... 16-2
Driveshafts
Inspection ...................... l6-3
Front Driveshafts
Removal .... 16-3
Disassembly ................... 16-5
Reassembly .................... 16-g
Installation ..................... 16-17
Intermediate Shaft
Removal .... 16-19
Disassembly ................... 16-19
Reassembly .................... 16-20
Installation ..................... 16-21
Rear Driveshafts
Removal .... 16-22
Disassembfy ................... 16-22
Reassembfy .................... 16-24
Installation ..................... 16-29
Propeller Shaft
Inspection . 16-29
RemovaUlnstallation .... 16-30
www.emanualpro.com

Disassembly
NOTE: Be careful not to damage the metal rings on the
intermediate shaft during disassembly.
'1. Remove the set ring.
OUTER SEALRePlace
Remove the intermediate shatt outer
bearing support.
Remove the e)dernal circlip.
SET RINGReplace.
seal from the
4. Press the intermediate shaft out of the shaft bearing
using the specialtools and a press.
ATTACHMENTo?JAF _ SH20it00
INTERMEDIATE SHAFTCheck lor damage.
5. Remove the internal circlip.
Press
+INTERNAL CIRCLIP
o
6. Press the intermediate shaft bearing out of the bear-
ing support using the specialtools and a press
ORIVER07749 - 001q)00ATTACHMENT,tl2x 17 mm07745 - 0010300FLOATING RUBBERDAMPERCheck for deteriorationano oamage,
16-19
www.emanualpro.com

Intermediate Shaft
Reassembly
Note these items during reassembly:
. Clean the disassembled parts withparts with solvent.
. Be careful not to damage the metal
solvent, and dry them thoroughly with compressed
rings on the intermediate shaft during reassembly.
air. Do not wash the rubber
BEARING SUPPORT RING
INTERNAL CIRCLIP
Press the intermediate shaft bearing into the bear-ing support using the special tools and a press.
EXTERNAL CIRCLIP
DOWEL EOLT10 x 1.25 mm39 N.m 14.0 kg't m, 29lbf.ft)
Press
I
W--
L!
Pack the interiorof the outer seal.2.0 -3.5 g {0.07 -0.r2 oz}
'L
BEARING SUPPORTOUTER SEA-Replace.
Seat the internal circlip in the groove of the bearingsupport.
INTERMEDIATE SHAFT
ATTACHMENT.35 mm l.D.07746 - 0030400
Press the intermediate shaft into the shaft
using the special tools and a press.
ATTACHMENT,52x55mm07746 - 0010400
INTERMEDIATE SHAFT RING
Prcss
t
16-20
bearing
www.emanualpro.com

4. Seat the external circlip in the groove of the inter-
mediate shaft.
Press
+ DRNER07749 - 0010000
Pack the interiorof the outer seal.2.0- 3.5 9 {0.07 - 0.12 oz)
OUTER SEAL
ATTACHMENT,52x55mm07746- 0010400
ATTACHMENT.40 x 50 mm l.D.07LAD - PW50601EXTERNALCIRCLIP
6.
Install the outer seal into the bearing support using
the special tools. The seal should be flush with the
bearing support.
Install the new set ring in the intermediate shaft
groove.
lnstallation
1. Clean the areas where the intermediate shaft con-
tacts the transmission (differential) thoroughly with
solvent or carburetor cleaner, and dry with com-
pressed air. Insen the intermediate shaft assembly
into the differential. Hold the intermediate shaft hor-
izontal to prevent damage to the differential oil seal.
2. Install the three dowel bolts, then torque them.
OOWEL BOLTS10 x 1.25 mm39 N.m {4.0 kgf.m, 29 lbtftl
INTERMEOIATE SHAFT
16-21
www.emanualpro.com