1999 HONDA CR-V Tools

Reassembly
NOTE: Refer to page 13-23 for reassembly sequence.
1. Suppon 2nd gear on steel blocks as shown, then
install the 3rd/4th synchro hub using the special
tools and a press as shown.
NOTE: After installing, inspect the operation of the
3rd/ 4th synchro hub set.
PRESS
I
3RD/4THSYNCHRO HUB
DRIVER, ,l(} mm l.O.
07746 - 0030'1 00
2.
2NO GEAR
Install the sth synchro hub using the special tools
and a press.
PRESS
I
DRlvER,40 mm l.D.
077{6 - 00301(x)
ATTACHMENT,35 mm l.D.077i16 - lx)3ollx)
sTH SYNCHBO HUB
3. Install the angular ball bearing using the special
tools and a oress. Note the direction of installation.
PRESS
I
077a6 - 0011x100
HANDLE07749 - 0010000
ATTACHMENT,/Vl x a7 mm
BALL BEARINGNote the dirediono{ installation.
13-27
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Countershaft Assembly
Reassembly (cont'dl
4. Reassembly the friction damper on the spacer using
the sDecialtools and a Dress.
PRESS
t
ATTACHMENT,U2t 47 mfi07716 - 0010300
FRICTION DAMPERInspect for wear anddamage.
Install the 2nd gear by align the
fingers with 2nd gear grooves.
synchro cone the
GROOVE
13-34
6. Support the countershaft on a steel block as shown
and install 3rd gear using the special tools and a
press.
3RO GEAR
7. lnstall 4th gear using the special tools and a press.
PRESS
I
PRESS
t
ATTACHMENT,35 mm LD.07746 - 0030,100
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8. Install sth gear using the special tools and a press.
PRESS
I
DRIVER, 40 mm l.D.
07715 - 0030300
ATTACHMENT,30 mm LD.077,16 - 0030300
LInstall the needle bearing using the special tools
and a press, then installthe bearing outer race
PRESS
I
DRIVER. 40 mm l.D.077{6 - 0030100
ATTACHMENT,30 mm l.D.07746 - 0030300
NEEDLEBEASING
10. Install the ball bearing using the special tools and a
press.
PRESS
I
DRIVER. 40 mm LD.07746 - 0030100
ATTACHMENT,30 mm LD.077a6 - 0030300
11.Securely clamp the countershaft assembly in
bench vise with wood blocks.
LOCKNUTReplace.
Install the spring washer.
Install the new locknut to the correct torque, then
stake the locknut tab into the groove.
Torque: 127 + 0 + 127 N.m 113 - 0 +13 kgf.m,
94+0-94|bf.ft)
12.
wooD slocKs
13-35
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Differential
Bearing Outer Race Replacement
Note these items:
. The bearing outer race and tapered roller bearingshould be replaced as a set.. lnspect and adjust the tapered roller bearing preload
whenever the tapered roller bearing is replaced.
'1. Remove the oil seals from the transmission housingand clutch housing (see page j3-43).
2. Drive the bearing outer race and thrust shim out ofthe transmission housing, or remove the bearingouter race and 75 mm shim from the clutch housingby heating the clutch housing to about 212"F(100"C) with a heat gun. Do not reuse the thrustshim if the outer race was driven out.
TRANSMISSIONHOUSING:
ATTACHMENT52x55mm07746 - 0010400
THRUST SHIM
BEARINGOUTER RACE
CLUTCHHOUSING:
13-40
4, lnstallthe oil seal (see page 13-43).
3. Install the thrust shim or 75 mm shim and the bear-ing outer race in the transmission housing andclutch housing using the special tools.
Note these items during bearing replacement:. Install the bearing outer race squarely.. Check that there is no clearance between thebearing outer race, thrust shim or 75 mm shimand housing.
TRANSMISSIONHOUSING:
HANDI-E07749 - 00 xxto
ATTACHMENT,62x68mm077ir6 - 0010500
BEARINGOUIER RACETHRUST SHIM
CLUTCHHOUSING:HANDLE07749 - 001tXX)o
ATTACHMENT.72xt5mm07745 - 00106{x)
OUTER RACE
75 mm SHIM
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Oil Seal Replacement
Transmission Housing:
1. Remove the oil seal from the transmission housing
2.lnstall the new oil seal into the transmission hous-
ing using the special tools.
NOTE: Install oil seal up to i0.5 mm (10.02 jn) from
transmission housing end surface.
TRANSMISSIONHOUSING
PRESS
fHANOLE
.--.'/'01119 - @1OCIO0
DRIVER ATTACHMENT- PG4()r00
PILOT,28 x 30 mm07JAO - PH80400
OIL SEALReplace.
OIL SEAL
Clutch Housing:
1. Remove the oil seal from the clutch housing.
HANDLE
lnstall the new oil seal into the clutch housing using
the special tools.
NOTE: Install oil seal up to t0.5 mm (t0.02 in) from
transmission housing end surface
CLUTCHHOUSING
PRESS
I
07749 - tx)l(xxto
DRIVER ATTACHMENTOTJAD - PHM1Ol
PILOT, 28 x 30 mm07JAD - PH8oaU)
Replace.
13-43
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Transfer Drive Gear Bearing
Replacement
NOTE: Coat all parts with MTF during reassembly.
1. Remove the tapered roller bearing from the transfer
drive gear using the special tools and a press.
BEARING SEPARATOR, GEARo - 1112"
{Commercially available)
Install the new tapered roller bearing in the transfer
drive gear using the special tools and a press
ATTACHMENT,40x50mm07LAD - PW5lr601
ATTACHMENT,37x/Omm07746 - 0010200
Transfer Driven Gear Shaft
Bearing Replacement
NOTE: Coat all parts with MTF during reassembly.
1. Remove the taDered roller bearing from the transfer
driven gear shaft using a press and a collar.
BEARING SEPARATOR,0 - 1112'
lCommercially available)
lnstall the 35 mm thrust shim on the transter driven
gear shaft.
Install the new tapered roller bearing on the transfer
driven gear shaft using the special tools and a press.
NOTE: Use old transfer spacer for bearing installa-
tion, then discard it.
DRIVER 40 mm l.D.07746 - 0030r00
13-49
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Transfer Assembly
Transfer Shaft Disassembly/
Reassembly
1. Support the transfer driven gear on steel blocks,
then press the transfer shaft out of damper hub,
Align the damper hub grooves and transfer drivengear teeth, and reassemble the damper hub. needle
bearing, and transfer driven gear.
Install the transfer shaft using a press.
13-50
us Ing
Transfer Gover A Bearing Outer
Race Replacement
NOTE: Coat all parts with MTF during reassembly.
1. Bemove the tapered roller bearing outer race from
transfer cover A by heating the cover to almost212"F (100oC) using a heat gun. Do not heat thecover over 212"F (100'C),
2. Install the 68 mm thrust shim in transfer cover A.
TRANSFER COVER A
ATTACXMCNT,52x68mft07746 - tD,t0500
Install the tapered roller bearing outer race
the special tools and a press.
BEARING OUTER RACE
BEARING OUTER RACE
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Transfer Housing Bearing Outer Race Replacement
NOTE: Coat all parts with MTF during reassembly.
1. Remove the tapered roller bearing outer race from
the transfer housing.
TBANSFER HOUSING
Install the new tapered roller bearing outer race
using the special tools and a press
DRIVER07749 - 0o1(xD0
TRANSFER HOUSINGBEARING OUTERRACE
J
i=
\l
DRIVER ATTACHMENT
13-51
Bealing Outer Race Locations
and Special Tool APP|ications
TRANSFER HOUSINGSectionalViewATTACHMENT,62x68mm07746 - 0010500
ATTACHMENT,62x68mm07?a6 - 0010500
ATTACHMENT,52x55mm07715 - 0010400
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