1999 GMC C-SERIES manual transmission

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5-38
NOTICE:
Spinning your wheels can destroy parts of your
vehicle as well as the tires. If you spin the wheels
too fast while shifting your transmission back
and forth, you can destroy your transmission.
Rocking Your Vehicle To Get It Out
First, turn your steering wheel left and right. That will
clear the area around your front wheels. Then shift back
and forth between REVERSE (R) and a forward gear
(or with a manual transmission, between FIRST (1) or
SECOND (2) and REVERSE (R)), spinning the wheels
as little as possible. Release the accelerator pedal while
you shift, and press lightly on the accelerator pedal
when the transmission is in gear. By slowly spinning
your wheels in the forward and reverse directions, you
will cause a rocking motion that may free your vehicle.
If that doesn't get you out after a few tries, you may
need to be towed out. If you do need to be towed out,
see ªTowing Your Vehicleº in the Index.
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6-
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6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-4 Fuel (Gasoline Engine)
6
-5 Diesel Fuel Requirements and Fuel System
6
-6 Fuels in Foreign Countries (Gasoline Engines)
6
-7 Filling Your Tank
6
-8 Filling a Portable Fuel Container
6
-9 Checking Things Under the Hood
6
-11 Noise Control System
6
-13 Engine Oil (Gasoline Engine)
6
-17 Engine Oil (Caterpillar
Diesel Engine)
6
-17 Engine Air Cleaner/Filter
6
-18 Automatic Transmission Fluid
6
-19 Manual Transmission Fluid
6
-20 Rear Axle
6
-20 Rear Axle Shift Motor (Option)
6
-21 Radiator Pressure Cap (Gasoline Engines)
6
-22 Surge Tank Pressure Cap (Diesel Engines)
6
-22 Thermostat6
-23 Engine Coolant (Gasoline Engine)
6
-27 Engine Coolant (Caterpillar
Diesel Engine)
6
-28 Power Steering Fluid
6
-29 Windshield Washer Fluid
6
-30 Brakes
6
-36 Electric/Hydraulic Parking Brake Fluid
6
-42 Battery
6
-44 Other Service Items
6
-48 Tires
6
-59 Appearance Care
6
-59 Cleaning the Inside of Your Vehicle
6
-63 Cleaning the Outside Your Vehicle
6
-66 GM Vehicle Care/Appearance Materials
6
-67 Vehicle Identification Number (VIN)
6
-67 Service Parts Identification Label
6
-68 Electrical System
6
-74 Capacities and Specifications
6
-77 Air Conditioning Refrigerants
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6-18
CAUTION:
Gasoline Engines Only: Operating the engine
with the air cleaner/filter off can cause you or
others to be burned. The air cleaner not only
cleans the air, it stops flame if the engine
backfires. If it isn't there, and the engine
backfires, you could be burned. Don't drive with
it off, and be careful working on the engine with
the air cleaner/filter off.
NOTICE:
Gasoline Engines Only: If the air cleaner/filter is
off, a backfire can cause a damaging engine fire.
And, dirt can easily get into your engine, which
will damage it. Always have the air cleaner/filter
in place when you're driving.
Your vehicle may also be equipped with an optional
Filterminder gage. See ªWarning Lights, Gages and
Indicatorsº in the Index.
Automatic Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
checked. See your Allison Automatic Transmission
Operator's Manual to find out when to change your
transmission fluid and filters.
How to Check and What to Use
The Allison Automatic Transmission Operator's Manual
that came with the vehicle shows how to check the
automatic transmission fluid and what fluid to use.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
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6-19 Automatic Transmission External Filter
Your automatic transmission spin-on type filter requires
periodic replacement. It is mounted just behind the
radiator on the outside of the passenger's side frame rail.
Consult the Allison Automatic Transmission Operator's
Manual that came with the vehicle for proper
change intervals.
Automatic Transmission External Filter
With Service Trans Filter Indicator Light
(Option)
This automatic transmission spin-on type filter is
mounted to the left of the transmission. It requires
replacement when the SERVICE TRANS FILTER
indicator light on the instrument panel comes on or
every three years, whichever occurs first.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
checked. See your Maintenance Schedule to find out
when to change your transmission fluid and filters.
How to Check and What to Use
The Eaton Fuller Transmission Operator's Manual that
came with the vehicle shows how to check the manual
tranmsmission fluid and what fluid to use.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
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6-36
Electric/Hydraulic Parking
Brake Fluid
If you have an electric/hydraulic parking brake, a good
time to check the fluid level is when you check the fluid
levels under the hood.
If you need to add fluid, use Dexron III automatic
transmission fluid (GM Part Number 12345881).
How to Check and Add Fluid
First, apply the parking brake. To check the fluid level,
look at the MAX and MIN lines on the side of the
reservoir. If the level is below the MAX line, add fluid.
To add fluid, clean away any dirt around the reservoir
cap. Remove the reservoir cap and add enough fluid to
bring it up to the MAX level.
NOTICE:
Always use proper fluid (automatic transmission
fluid), not brake fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
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6-37 Clutch Pedal Free Travel
If you have a manual transmission, your clutch will need
adjustment when pedal free travel gets down to about
1 1/4 inch (32 mm), as measured at the clutch pedal pad.
You should have 1 1/2 to 2 inches (38 to 51 mm) of
clutch pedal free travel. Your Maintenance Schedule has
more on this.
If your clutch ever needs service, be sure to use only
genuine GM clutch replacement parts.
Chassis Lubrication
Your Maintenance Schedule provides all of the required
chassis lubrication intervals and identifies proper
lubricants to use. Be sure to see your Maintenance
Schedule before performing any chassis lubrication
service. To determine location of chassis lubrication
items, use the following charts.
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6-40
ITEM NO. ITEM REMARKS
15 Transmission Fill to level of filler plug.
16 Transmission
-Auto*
Check fluid level.
17 Propshaft Slip Joint One fitting each joint; lubricate with GM Part
No. 1051344 Wheel Bearing Lubricant.
18 Propshaft U
-Joints One fitting each joint (1480 and 1550 Series); lubricate
with GM Part No. 1051344 Wheel Bearing Lubricant. Two
fittings each joint (1610 Series and larger); lubricate with
GM Part No. 1051344 Wheel Bearing Lubricant.
19 Rear Wheel Bearing Hand
-pack or lubricate.
20 Rear Axle Fill to level of filler plug.
21 Parking Brake Clevis Pin$ Apply chassis lubricant.
22 Master Cylinder $ Fill to 1/4, (6 mm) below opening.
23 Parking Brake Lever Pivot*$ Apply chassis lubricant.
* Applies to some vehicles.
 Applies to air brakes only.

Refer to Allison Transmission Operator's Manual.
$ Applies to hydraulic brakes only.
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6-70
Name Circuits Protected
HYD BRK Brake Pump Motor Relay
HYD BRK Brake Alarm ModuleName Circuits Protected
B/U IGN3 Fuel Filter Relay, Blower Motor
Relays, ABS Power Relay,
Back
-Up Lamps, Auxiliary Wiring
Relay, IGN 3 Relay, Power
Window Relay, Vehicle Interface
Module, Transmission
Temperature Gage
STOP Stoplamps
WASH/WIPE Windshield Wipers/Washer,
Accessory Relay
DOME/PNL Dome Lamp, Radio Receiver,
Instrument Panel Lights,
A/C Controller,
Headlamp/Seatbelt Module
BLOWER Blower Motor
A/C A/C Clutch Compressor,
A/C Controller
TRN/HAZ Turn Signals, Hazard Flashers
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