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If you have a diesel engine, you may have to run it at a
higher speed to get enough heat. Then, shut the engine
off and close the window almost all the way to preserve
the heat. Start the engine again and repeat this only
when you feel really uncomfortable from the cold. But
do it as little as possible. Preserve the fuel as long as you
can. To help keep warm, you can get out of the vehicle
and do some fairly vigorous exercises every half hour or
so until help comes.Loading Your Vehicle
The GVW/Tire Information label is found on the rear
edge of the driver's door. The label shows the size of
your original tires and the inflation pressures needed to
obtain the gross weight capacity of your vehicle.
This is called the Gross Vehicle Weight Rating
(GVWR). The GVWR includes the weight of the
vehicle, all occupants, fuel and cargo.
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5-33
5. Then replace the pressure cap. Be sure the arrows on
the pressure cap line up like this.
Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the clutch is not fully engaged. This
improves fuel economy and reduces fan noise. Under
heavy vehicle loading, trailer towing and/or high outside
temperatures, the fan speed increases when the clutch
engages. So you may hear an increase in fan noise.
This is normal and should not be mistaken as the
transmission slipping or making extra shifts. It is merely
the cooling system functioning properly. The fan will
slow down when additional cooling is not required and
the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
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6-
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Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-4 Fuel (Gasoline Engine)
6
-5 Diesel Fuel Requirements and Fuel System
6
-6 Fuels in Foreign Countries (Gasoline Engines)
6
-7 Filling Your Tank
6
-8 Filling a Portable Fuel Container
6
-9 Checking Things Under the Hood
6
-11 Noise Control System
6
-13 Engine Oil (Gasoline Engine)
6
-17 Engine Oil (Caterpillar Diesel Engine)
6
-17 Engine Air Cleaner/Filter
6
-18 Automatic Transmission Fluid
6
-19 Manual Transmission Fluid
6
-20 Rear Axle
6
-20 Rear Axle Shift Motor (Option)
6
-21 Radiator Pressure Cap (Gasoline Engines)
6
-22 Surge Tank Pressure Cap (Diesel Engines)
6
-22 Thermostat6
-23 Engine Coolant (Gasoline Engine)
6
-27 Engine Coolant (Caterpillar Diesel Engine)
6
-28 Power Steering Fluid
6
-29 Windshield Washer Fluid
6
-30 Brakes
6
-36 Electric/Hydraulic Parking Brake Fluid
6
-42 Battery
6
-44 Other Service Items
6
-48 Tires
6
-59 Appearance Care
6
-59 Cleaning the Inside of Your Vehicle
6
-63 Cleaning the Outside Your Vehicle
6
-66 GM Vehicle Care/Appearance Materials
6
-67 Vehicle Identification Number (VIN)
6
-67 Service Parts Identification Label
6
-68 Electrical System
6
-74 Capacities and Specifications
6
-77 Air Conditioning Refrigerants
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Filling Your Tank
CAUTION:
Fuel vapor is highly flammable. It burns
violently, and that can cause very bad injuries.
Don't smoke if you're near gasoline or diesel fuel,
or if you're refueling your vehicle. Keep sparks,
flames and smoking materials away from
gasoline or diesel fuel.
The fuel cap can be on either or both sides of your
vehicle depending on option content.
To take off the cap, turn it slowly to the left
(counterclockwise).
CAUTION:
Gasoline Engine Vehicles: If you get gasoline on
you and then something ignites it, you could be
badly burned. Gasoline can spray out on you if
you open the fuel filler cap too quickly. This
spray can happen if your tank is nearly full, and
is more likely in hot weather. Open the fuel filler
cap slowly and wait for any ªhissº noise to stop.
Then unscrew the cap all the way.
When you put the cap back on, turn it to the right until
it is tight.
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NOTICE:
If you need a new cap, be sure to get the right
type. Your dealer can get one for you. If you get
the wrong type, it may not fit or have proper
venting, and your fuel tank and emissions system
might be damaged.
If you have dual tanks, fill the driver's side first. The
fuel gage will give better readings this way. Your gage
will show the average level of both tanks combined.
Filling a Portable Fuel Container
CAUTION:
Never fill a portable fuel container while it is in
your vehicle. Static electricity discharge from the
container can ignite the gasoline vapor. You can
be badly burned and your vehicle damaged if this
occurs. To help avoid injury to you and others:
Dispense gasoline only into
approved containers.
Do not fill a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed or
on any surface other than the ground.
Bring the fill nozzle in contact with the
inside of the fill opening before operating
the nozzle. Contact should be maintained
until the filling is complete.
Don't smoke while pumping gasoline.
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6-11
Then place the prop rod,
located on the panel, where
the arrow is pointing.
CAUTION:
Things that burn can get on hot engine parts and
start a fire. These include liquids like gasoline or
diesel fuel, oil, coolant, brake fluid, windshield
washer and other fluids, and plastic or rubber. You
or others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Before closing the hood or access panels, be sure all the
filler caps are on properly.
Noise Control System
The following information relates to compliance with
Federal noise emission standards for vehicles with a
Gross Vehicle Weight Rating (GVWR) of more than
10,000 lbs. (4 536 kg). The Maintenance Schedule
provides information on maintaining the noise control
system to minimize degradation of the noise emission
control system during the life of your vehicle. The
noise control system warranty is given in your
Warranty booklet.
These standards apply only to vehicles sold in the
United States.
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6-49 Inflation -- Tire Pressure
The Certification/Tire label, which is on the driver's
door, shows the correct inflation pressures for your tires
when they're cold. ªColdº means your vehicle has been
sitting for at least three hours or driven no more than
1 mile (1.6 km).
NOTICE:
Don't let anyone tell you that underinflation or
overinflation is all right. It's not. If your tires
don't have enough air (underinflation), you can
get the following:
Too much flexing
Too much heat
Tire overloading
Bad wear
Bad handling
Bad fuel economy.
NOTICE: (Continued)
NOTICE: (Continued)
If your tires have too much air (overinflation),
you can get the following:
Unusual wear
Bad handling
Rough ride
Needless damage from road hazards.
When to Check
Check your tires once a month or more. Also, check the
tire pressure of the spare tire.
How to Check
Use a good quality pocket
-type gage to check tire
pressure. You can't tell if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they're underinflated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt
and moisture.
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Replacement Bulbs
It is recommended that you use an AC type bulb
whenever you need to replace one.
Before you replace any bulbs, be sure that all lamps are
off and the engine isn't running.
Capacities and Specifications
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing. They are subject to later change. If a part listed
here isn't the same as the part in your vehicle when it
was built, or if you have any questions, please contact
your GM Truck dealer.
Engine Identification and Data
Engine RPO LG5 LP4/L21
Engine Type 7.2L L6 7.4L V8
Fuel System HEUI SPFI
Firing Order
1
-5-3-6-2-41-8-4-3-6-5-7-2
Wheel Nut Torque
Refer to ªTightening the Wheel Nutsº in this section for
wheel nut torque information.
Cooling System Capacity
Model Quarts (Liters)
7.2L 32.0 (30.0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with automatic transmission 30.0 (28.4). . . . . . . . . .
7.4L 25.0 (23.7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with automatic transmission 23.0 (22.7). . . . . . . . . .
Above capacities (volumes) are approximate.
Crankcase Capacity
Capacities (volumes) shown are for normal refill. Add
oil as indicated when the oil filter element is changed.
Capacities given are approximate
-- keep level within
the operating range. Do not operate with fluid level
below the ADD line.
Engine
Capacity
-- Quarts (Liters)
7.2L 21 (19.0)*
7.4L 8 (7.5)
*Additional oil is required with auxiliary oil filter
systems. Make sure to add enough extra oil to fill the
auxiliary oil filter system. For vehicles equipped with
the LUBERFINER 750
-C, add 14 quarts (13.25 L).
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