\
\
\
\
\
\
\
\f
Refrigerant A/C System Capacity 7.75 Oz. (230ML)
Oil
\
\
\
\
\
\
\
\f
Fuel Tank Capacity 35 Gal. (132L)
\
\
\
\
\
\
\
\f
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS - GAS
LUBRICATION SPECIFICATIONS TABLE - GAS \
\
\
\
\
\
\
Material Condition Specification
\
\
\
\
\
\
\
\f
Engine Oil Ambient Temperature Above 0 \bF SAE 10W-30
(
1) (-18\bC) To Over 100\bF (38\bC)
\
\
\
\
\
\
\f
Ambient Temperature Less Than SAE 5W-30
-20\bF (-29\bC) Up To 32\bF (0\bC)
\
\
\
\
\
\
\
\f
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
\f
Brake Fluid All DOT 3
\
\
\
\
\
\
\
\f
Automatic All ATF+2 Type 7176
Transmission
Fluid
\
\
\
\
\
\
\
\f
Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
\
\
\
\
\
\
\
\f
Manual NV-4500 75W-90 Synthc. API GL4
Transmission
\
\
\
\
\
\
\f
Fluid NV-3500 Mopar Manual
Transmission Fluid
\
\
\
\
\
\
\
\f
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
\f
Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
\
\
\
\
\
\
\
\f
Rear Axle & All Mopar Hypoid Lubricant
4x4 Frt. Axle SAE 80W-90
Lubricant (
2) GL-5 Gear Lube
\
\
\
\
\
\
\
\f
Power All Mopar Power Steering
Steering Fluid Or Equivalant
Fluid (
3) Petroleum Based
\
\
\
\
\
\
\
\f
Clutch All Multipurpose Grease
Linkage NLGI Grade 2 E.P.
Lubricant
\
\
\
\
\
\
\
\f
A/C All R-134a
Refrigerant
\
\
\
\
\
\
\
\f
A/C All Polyalkalene Glycol
Refrigerant SP10 PAG
Oil Refrigerant Oil
\
\
\
\
\
\
\
\f
(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge
trucks. Use only API approved oil with Starburst Symbol.
(
2) - Limited-Slip Differentials require the use of a 5% Friction
Modifier. Mopar Gear Oil Additive Friction Modifier
(
3) - Never add gear oil, automatic transmission fluid or
hydroboost power steering fluid.
\
\
\
\
\
\
\
FLUID CAPACITIES - GAS
FLUID CAPACITIES TABLE - GAS \
\
\
\
\
\
\
Item Condition Specification (1)
\
\
\
\
\
\
\
\f
Engine Oil 3.9L: Drained, W/New Filter 4 Qts. (3.8L)
\
\
\
\
\
\
\f
5.2L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\
\
\f
5.9L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\
\
\f
3.9L: Drained 3.5 Qts. (3.3L)
\
\
\
\
\
\
\f
5.2L: Drained 4.5 Qts. (4.2L)
\
\
\
\
\
\
\f
5.9L: Drained 4.5 Qts. (4.2L)
\
\
\
\
\
\
\
\f
Engine 3.9L: Drained 20 Qts. (19L)
Coolant
\
\
\
\
\
\
\f
5.2L: Drained 20 Qts. (19L)
\
\
\
\
\
\
\f
5.9L: Drained 20 Qts. (19L)
\
\
\
\
\
\
\
\f
Automatic 42RE: Dry Fill 17-22 Pts. (8-10.4L)
Transmission
\
\
\
\
\
\
\f
Fluid 46RE: Dry Fill 1726 Pts. (812.3L)
\
\
\
\
\
\
\
\f
Manual NV3500: Drained 4.2 Pts. (2L)
Transmission
\
\
\
\
\
\
\f
Fluid NV3500: Drained 8 Pts. (3.8L)
\
\
\
\
\
\
\
\f
Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
\
\
\
\
\
\
\f
Model 248 (2WD) 6.3 Pts. (3L)
\
\
\
\
\
\
\f
Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
\
\f
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
\
\f
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
\
\f
Model 286 (2WD) 6.8.Pts. (3.2L)
\
\
\
\
\
\
\f
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
\f
Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
NOTE: Park/neutral switch may also be referred to as park/neutral
position switch.
Removal (A/T Models)
Raise and support vehicle. Disconnect 3-pin electrical
connector from park/neutral switch. Park/neutral switch is located on
driver's side of transmission case, near shift linkage. See Fig. 10.
Unscrew park/neutral switch from transmission case. Remove seal ring
from park/neutral switch.
Installation
1) Apply parking brake. Place shift lever in Neutral. Ensure
park/neutral switch operating levers in transmission are centered in
the park/neutral switch opening on transmission case.
2) Using NEW seal ring, install park/neutral switch. Tighten
park/neutral switch to specification. See TORQUE SPECIFICATIONS.
Install electrical connector. Add Mopar Plus 7176 ATF as necessary.
POWER STEERING PRESSURE SWITCH
Removal & Installation (Dakota 2.5L)
1) Power steering pressure switch is located in pressure line
near power steering pump. See Fig. 11. Disconnect electrical connector
at power steering pressure switch.
2) Place small container below power steering pressure switch
to collect power steering fluid. Remove power steering pressure switch
from pressure line while using a back-up wrench to prevent damage to
pressure line.
3) To install, reverse removal procedure. Tighten power
steering pressure switch to specification. See TORQUE SPECIFICATIONS.
Check and fill power steering pump with Mopar Power Steering Fluid if
necessary. DO NOT use ATF in power steering pump.
Fig. 11: Locating Power Steering Pressure Switch (Dakota 2.5L)
Courtesy of Chrysler Corp.
POWER TAKE-OFF (PTO) SWITCH
24,000 MILE (38,000 KM)/24 MONTH NORMAL SERVICE
24,000 MILE (38,000 KM)/24 MONTH NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b\
\
\
\
\
\
\
Last Major Service Was Performed.
\
\
\
\
\
\
\
INSPECT
\b\
\
\
\
\
\
\
Exhaust System
\
\
\
\
\
\
\
Brake Hoses
\
\
\
\
\
\
\
Engine Coolant Level, Hoses & Clamps
\
\
\
\
\
\
\
Front Wheel Bearings (4x2)
\
\
\
\
\
\
\
Pump Weep Hole For Blockage
\
\
\
\
\
\
\
Fan Hub
\
\
\
\
\
\
\
Damper
\
\
\
\
\
\
\
SERVICE
\b\
\
\
\
\
\
\
Rotate Tires
\
\
\
\
\
\
\
Lubricate Steering Linkage
\
\
\
\
\
\
\
Automatic Transmission Bands
\
\
\
\
\
\
\
Clean Fuel Strainer
\
\
\
\
\
\
\
Adjust Valve Lash Clearance
\
\
\
\
\
\
\
REPLACE
\b\
\
\
\
\
\
\
Engine Oil
\
\
\
\
\
\
\
Engine Oil Filter
\
\
\
\
\
\
\
Fuel Filter
\
\
\
\
\
\
\
Automatic Transmission Fluid & Filter
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\
\b\
\
\
\b\
\
\
Material Condition Specification
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
\
\
\
\
\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
\
\
\
Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
Automatic All ATF+2 Type 7176
Transmission
Fluid
\
\
\
\
\
\
\
Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)
\
\
\
\
\
\
\
Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
\
\
\
\
\
Capacity, Lower Safe Mark 8 Qts. (7.5L)
\
\
\
\
\
\
\
Engine Drained 26 Qts. (24.5L)
Coolant
\
\
\
\
\
\
\
Automatic 46RE: Dry Fill 17 Qts. (16L)
Transmission
\
\
\
\
\
Fluid 47RE: Dry Fill 17 Qts. (16L)
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
30,000 MILE (48,000 KM)/30 MONTH NORMAL SERVICE
30,000 MILE (48,000 KM)/30 MONTH NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b\
\
\
\
\
\
\
Last Major Service Was Performed.
\
\
\
\
\
\
\
INSPECT
\b\
\
\
\
\
\
\
Exhaust System
\
\
\
\
\
\
\
Brake Hoses
\
\
\
\
\
\
\
Engine Coolant Level, Hoses & Clamps
\
\
\
\
\
\
\
SERVICE
\b\
\
\
\
\
\
\
Rotate Tires
\
\
\
\
\
\
\
Lubricate Steering Linkage
\
\
\
\
\
\
\
REPLACE
\b\
\
\
\
\
\
\
Lubricant
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)
\
\
\
\
\
\
\
Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
\
\
\
\
\
Capacity, Lower Safe Mark 8 Qts. (7.5L)
\
\
\
\
\
\
\
Engine Drained 26 Qts. (24.5L)
Coolant
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
48,000 MILE (77,000 KM)/48 MONTH NORMAL SERVICE
48,000 MILE (77,000 KM)/48 MONTH NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b\
\
\
\
\
\
\
Last Major Service Was Performed.
\
\
\
\
\
\
\
INSPECT
\b\
\
\
\
\
\
\
Exhaust System
\
\
\
\
\
\
\
Brake Hoses
\
\
\
\
\
\
\
Engine Coolant Level, Hoses & Clamps
\
\
\
\
\
\
\
Front Wheel Bearings (4x2)
\
\
\
\
\
\
\
Water Pump Weep Hole For Blockage
\
\
\
\
\
\
\
Fan Hub
\
\
\
\
\
\
\
Damper
\
\
\
\
\
\
\
SERVICE
\b\
\
\
\
\
\
\
Rotate Tires
\
\
\
\
\
\
\
Lubricate Steering Linkage
\
\
\
\
\
\
\
Automatic Transmission Bands
\
\
\
\
\
\
\
Adjust Valve Lash Clearance
\
\
\
\
\
\
\
Clean Fuel Strainer
\
\
\
\
\
\
\
REPLACE
\b\
\
\
\
\
\
\
Engine Oil
\
\
\
\
\
\
\
Engine Oil Filter
\
\
\
\
\
\
\
Automatic Transmission Fluid & Filter
\
\
\
\
\
\
\
Fuel Filter
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\
\b\
\
\
\b\
\
\
Material Condition Specification
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
\
\
\
\
\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
\
\
\
Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
Automatic All ATF+2 Type 7176
Transmission
Fluid
\
\
\
\
\
\
\
Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)
\
\
\
\
\
\
\
Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
\
\
\
\
\
Capacity, Lower Safe Mark 8 Qts. (7.5L)
\
\
\
\
\
\
\
Engine Drained 26 Qts. (24.5L)
Coolant
\
\
\
\
\
\
\
Automatic 46RE: Dry Fill 17 Qts. (16L)
Transmission
\
\
\
\
\
Fluid 47RE: Dry Fill 17 Qts. (16L)
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
54,000 MILE (86,000 KM)/54 MONTH NORMAL SERVICE
54,000 MILE (86,000 KM)/54 MONTH NORMAL SERVICE\
\
\
\
\
\
\
Rotate Tires
\
\
\
\
\
\
\
Lubricate Steering Linkage
\
\
\
\
\
\
\
Automatic Transmission Bands
\
\
\
\
\
\
\
Adjust Valve Lash Clearance
\
\
\
\
\
\
\
Clean Fuel Strainer
\
\
\
\
\
\
\
REPLACE
\b\
\
\
\
\
\
\
Engine Oil
\
\
\
\
\
\
\
Engine Oil Filter
\
\
\
\
\
\
\
Automatic Transmission Fluid & Filter
\
\
\
\
\
\
\
Transfer Case Fluid
\
\
\
\
\
\
\
Fuel Filter
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\
\b\
\
\
\b\
\
\
Material Condition Specification
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
\
\
\
\
\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
\
\
\
Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
Automatic All ATF+2 Type 7176
Transmission
Fluid
\
\
\
\
\
\
\
Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
\
\
\
\
\
\
\
Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)